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CHEMICALS IN THE
WORKPLACE
IPCS
International
Programme
on Chemical
Safety
A poison is generally
considered to be any
substance that can
cause severe injury
or death as a result
of a physicochemical
interaction with living
tissue.
Greenhouse Effects
As these gases are transparent to solar
radiation, the short-wave incoming
radiation
is transmitted.
They are opaque to long-wave rayradiation from the earths surface or
from any other objects underneath, thus
heat is trapped and the underlying
surface thereby warmed.
Greenhouse Effects
The mechanism whereby incoming
solar radiation is trapped by a glass
sheet or
the presence of carbon dioxide and
other greenhouse gases in the
atmosphere.
Greenhouse Effects
The best estimates by the UN panel on
climate change (1990) for temperature
changes by 2030 are :
Central North America : increased
temperature between 2 to 4 oC in
winter and 2 to 3 oC in summer.
Greenhouse Effects
South-East Asia : warming between 1
and 2 oC throughout the year.
Australia : up 1-2 oC in summer and 2
o
C up in winter.
Sahel (area south of Sahara) : up
between 1 and 3 oC generally.
Greenhouse Gases
This term links all gases together,
Greenhouse Gases
Health Hazards
A great deal of attention in recent
Chemicals
Industrial Chemicals
There are a variety of chemicals that are
commonly used in industry.
Industrial chemicals can be described in a
number of ways, for example by their
effect on the worker (whether the
chemical is corrosive or causes dermatitis,
etc.), or by the physical form of the
chemical (that is, whether it is a dust,
fume, vapor, gas, etc.).
Solids
Solids are the least likely of the
chemical forms to cause chemical
poisoning.
However, certain chemical solids can
cause poisoning if they get onto your
skin or food and you then ingest
them. Personal hygiene is important
to prevent the ingestion of chemical
Solids
The greatest danger with solids is
that some work processes can
change them into a more dangerous
form.
For example, wood that is being cut
can turn into wood dust which can
then be inhaled.
Solids
Welding rods can decompose into
fumes and gases. Polyurethane
foam is safe in its normal solid form
but gives off deadly gases if it
burns.
Chemicals in solid form can give off
toxic vapors which can be inhaled,
and solids can be flammable and
explosive, and corrosive to the skin.
Dusts
Dusts are tiny particles of solids.
You can be exposed to dust in the
workplace from materials that normally
exist in dust form (for example, bags of
cement), or from work processes that
create dust (for example, handling glass
fiber can produce toxic dust).
The main danger from harmful dusts is
that you can breathe (inhale) them into
your lungs.
Dusts
When breathed in, the larger dust
particles are usually trapped by hairs and
mucus and then removed by the body.
Smaller particles, however, are more
dangerous because they can get deep
inside the lungs where they can have
damaging effects, or they can be
absorbed into the bloodstream and travel
to other parts of the body where they can
cause damage.
Mists and
Vapors are Often Invisible
Liquid
Many liquid chemicals give off
vapors which you can inhale and
which may be highly toxic,
depending on the chemical.
Liquid chemicals can be absorbed
by your skin. Some liquid
chemicals may cause immediate
skin damage (they may or may not
be absorbed into the bloodstream
Liquid
Other liquids pass directly through
the skin into the bloodstream, where
they can travel to different parts of
the body and cause damaging
effects.
Effective control measures should be
used with liquid chemicals to
eliminate or reduce the possibility of
inhalation, skin exposure and eye
Vapors
Vapors
Vapors can be flammable or
explosive.
To avoid fire or explosion, it is
important to keep chemicals that
vaporize away from any sparks,
sources of ignition or incompatible
chemicals.
Gasoline and water are two
examples of liquids which
Gases
Some chemical substances are in the form
of a gas when they are at a normal
temperature. However, some chemicals in
liquid or solid form become gases when
they are heated.
You can detect some gases easily by
their color or smell, but there are other
gases that you cannot see or smell at all
you can only detect them with special
equipment.
Gases
Some gases produce irritant
effects immediately.
The health effects of other gases
may be noticeable only after your
health has already been seriously
damaged.
Definitions
Toxicity : the inherent potential of a
Definitions
Chemical hazard: any chemical
that has been classified as hazardous
or for which relevant information
exists to indicate that it is hazardous.
Risk : the measured probability of an
event to cause danger to life, health,
property or the environment.
1. Ethanol
2.
3.
4.
5.
6.
7.
10.000
Sodium chloride4000
Ferrous sulfate 1500
100
DDT
1
Nicotine
0,001
Dioxin (TCDD)
pig)
Botulinum toxin 0,00001
mg/kg
mg/kg
mg/kg
mg/kg
mg/kg
mg/kg
BW
BW
BW
BW
BW
BW
(mouse)
(mouse)
(rat)
(rat)
(rat)
(guinea
mg/kg BW (rat)
Toxicity Classes
Toxicit Descripti
y
ve Term
Rating
1
2
3
4
5
6
Extremely
toxic
Highly
toxic
Moderately
toxic
Slightly
toxic
Practically
nontoxic
LD50
wt/kg
Single
Oral
Dose in
Rats
4-hr
Inhalation
LC50 in Rats
(ppm)
Extrapol
ated
Dose (g)
for 70-kg
Human
1mg
< 10
< 0.07
1-50 mg
50-500 mg
10-100
100-1,000
0.07-3.5
3.5-35
0.5-5 g
1,000-10,000
35-350
5-15 g
10.000100.000
350-1000
15 g
>1000
> 100.000
Lethal Dose 50
Toxicity
category
Oral LD50
mg/kg)
Dermal
LD50
(mg/kg)
Inhalation
LC50
(ppm)
Less than/equal
to 50
Less than/equal
to 200
Less than/equal
to 200
DANGER
POISON
II WARNING
50-500
200-2000
200-2000
III CAUTION
500-5000
2000-20.000
2000-20.000
IV caution
> 5000
> 20.000
> 20.000
Threshold Concept
TLVs
Because of wide variation of individual
susceptibility, however, a small
percentage of workers may experience
discomfort for some substances at
concentrations at or below the
threshold limits;
A smaller percentage may be affected
more seriously by aggravation of a
pre-existing condition or by
development of an occupational
illness.
TLV (Continued)
c. Adoption or use by countries whose
working conditions and cultures differ from
those in the USA and where substances and
processes differ.
d. These limits are not fine lines between
safe and dangerous concentrations nor
are they a relative index of toxicity. They
should not be used by anyone untrained in
the discipline of industrial hygiene.
e. As a proof or disproof of an existing disease
or physical condition.
Ceiling (C)
This is the concentration that
should not be exceeded during
any part of the work day or the
concentration that should not
be exceeded even
instantaneously.
Points to Remember
Points to Remember
Points to Remember
Workers may show different
physiological
responses to industrial chemicals.
Union strategies for protecting
workers against chemical hazards
should try to create a safe working
environment for all workers, whether
they are male, female, vulnerable,
women of childbearing age, etc.
Points to Remember
Regular medical examinations should
never be used to eliminate vulnerable
workers from jobs.
Exposure to toxic substances in the
workplace can also lead to higher accident
rates. It is important to learn about the
substances you work with, make sure the
proper control measures are in place, and
to know your rights.
Exposure to Toxic
Chemicals and Accidents
Exposure to toxic chemicals can also lead
to higher rates of accidents at work.
For example, chemicals such as solvents
and asphyxiants may slow your reaction
time by affecting your nervous system or
limiting the amount of oxygen that gets to
your lungs.
A slow reaction can be very serious (or
even fatal) if you are in a dangerous
situation that requires an immediate
response.
Exposure to Toxic
Chemicals and Accidents
Continued.
Unfortunately, when accidents occur
in the
workplace, management often
blames the
worker, claiming he or she was
careless.
Exposure to toxic
chemicals and accidents
Chemical Waste
Chemical Waste
As a result, these employers often
simply dump waste chemicals into
the environment.
Convenient dumping grounds are the
ocean, rivers, lakes, fields, roadsides,
etc.
Sometimes these dumping grounds
are right in the community where you
and your family live and work.
Chemical Waste
Toxic chemicals which are improperly
disposed of may eventually end up in
your drinking water, in the places
where your children play, in the soil
where your food is grown, etc.
In reality, every country is struggling
today with the problem of chemical
waste and how to dispose of it
permanently yet safely.
Chemical Waste
The best solution to date is to use specially
approved and well-maintained disposal sites
that prevent chemicals from leaking into
groundwater and into residential or farming
areas.
Dumping chemicals into the ocean is never a
solution.
In fact ocean dumping can have very serious
effects - chemicals can get into the food chain,
destroy marine life, wash back to shore, etc.
Points to Remember
Points to Remember
Points to Remember
Points to Remember
Some liquid chemicals give off
vapors which you can inhale and
which may be highly toxic,
depending on the chemical.
Liquid chemicals can be absorbed
by your skin. They can also cause
burns or eye damage due to eye
splashes.
Points to Remember
If absorbed, chemicals can cause
skin damage and/or internal
(systemic) health effects.
Effective control measures should
be used with liquid chemicals to
eliminate or reduce the possibility
of inhalation and skin exposure.
Points to Remember
Points to Remember
Some chemicals are in the form of a
gas when they are at a normal
temperature. However, some liquids
and solids become gases when they
are heated.
Some gases have strong odors or
colors while others are odorless and
colorless (and can be highly toxic).
Gases can be inhaled.
Points to Remember
Certain gases can produce
immediate irritant effects, while
others produce noticeable effects
only after serious damage to your
health has already occurred.
Gases can be flammable or
explosive.
Points to Remember
Points to Remember
Chemical wastes should only be disposed
of in approved and well-maintained
disposal sites.
To prevent bringing workplace chemicals
home to your family, wash/shower and
change your clothes when necessary
before you leave work. Leave your dirty
clothes at work. If you must wash them
at home, wash them separately never
Use simple surveys to ask your coworkers about their health and safety
concerns;
Use check-lists to help you inspect
your workplace;
Learn the results of inspections
that are done by the employer, the
union or anyone else;
Read reports or other information about
your workplace.
Routes Of Entry
Chemicals can enter the body (routes
of entry) by :
Inhalation through the lungs
Absorption through the skin
Ingestion through the mouth
Respiratory System
Respiratory System
Respiratory System
Respiratory System
Respiratory System
The air passageways are lined with
tiny hairlike structures (cilia).
These structures are part of the
clearing mechanism of the lungs
which causes foreign particles,
deposited on the surfaces of the
respiratory passages within the
lungs to be carried by mucus
towards the throat.
Respiratory System
Respiratory System
Filtering Mechanisms
Filtering Mechanisms
Filtering Mechanisms
That is why workers in dusty
occupations (bauxite and coalminers,
sugar factory and asbestos workers,
flour mill workers, furniture makers,
etc.) are known to be more
susceptible (open) to tuberculosis,
bronchitis and other respiratory
diseases than workers in non-dusty
occupations
Inhalation
Inhalation
Inhalation
Insoluble dust particles are mostly
eliminated by the clearing mechanisms of
the lungs.
The larger dust particles are filtered by
the hairs of the nostrils or deposited along
the path from the nose to the air
passageways.
They will eventually be transported to the
throat where they will be either
Inhalation
Inhalation
The respiratory system consists
essentially of the upper respiratory
tract (nose, mouth, throat), the air
passageways (trachea, bronchi,
bronchioles, alveolar ducts) and the
gas exchange area (alveoli) where
oxygen from the air diffuses into the
blood and carbon dioxide from the
blood diffuses into the air.
Mouth Breathing
Uptake From
The Respiratory Tract
Points To Remember
More hazardous agents get into
your body by inhalation than by
any other route of entry.
Although your body filters many of
the normal pollutants from the air
you breathe, it cannot eliminate
every type of contaminant.
Points To Remember
Points To Remember
Points To
Remember
It is also important to notice if you
stop smelling a chemical odor that
you used to smell, you may be
accustomed or used to the
smell and not know that you are
being exposed to the chemical.
Ingestion
Ingestion is another way in which
chemical substances can enter the
body.
Entry via ingestion is possible when
workers eat or smoke with
contaminated hands or eat their
meals at their workstation where
food and drink may be
Ingestion
Ingestion
It is dangerous to consume food and
drink, or to smoke at a workstation
where chemicals are used.
The food or drink may be
contaminated by dirty hands or even
vapors in the air.
Skin Absorption
Excretion
Concentration
And Type Of Exposure
The damage done by a chemical to
a specific organ depends in
principle on the amount (dose)
absorbed.
In the case of inhalation, the dose
depends mainly on the
concentration of the substance in
the air and the duration of the
Concentration
And Type of Exposure
Therefore a short-term exposure to a
high-level concentration may result in
acute effects (acute poisoning), whereas
exposure to a low concentration spread
over a long period of time, which would
result in the same absorbed amount of the
toxic substance, may be tolerated but may
result in an even higher cumulative dose
resulting in chronic effects.
Combined
Effects of Chemicals
Combined Effects of
Chemicals
Combined
Effects of Chemicals
Hypersusceptible Group
There is great variation in individual
response a chemical.
Exposure to a particular dose over a
similar time period will induce different
responses among different people.
Some may be severely affected and some
may be mildly affected, while others may
show no apparent effects.
Individual sensitivity may also depend on
age, sex and general state of health.
Hypersusceptible Group
Health Effects
Toxicity Level
Example
Water
Hexil ether
Ethyl acrylate
Pentachlorophen
ol
Toxicity
None
(0)
Low
(1)
Hazards
None
Mild skin irritant
Health Hazards
Definition
Examples
Irritants
Inflame living
tissue on contact
Sulfur dioxide
Corrosives
Sensitizers
Cause allergic
reaction
Nickel,
formaldehyde
Target organ
chemicals
Damage specific
organ or system
Tetrachloroethyle
ne CNS, liver)
Health Hazards
Definition
Reproductive
hazards
Mutagens
Change genetic
information in the
sperm or egg
Teratogens
Damage fetus
after conception
Cancer
Cause or are
suspected or are
suspected of
causing cancer
Examples
Vinyl chloride,
benzene
Kinds Of Effects
There are a number of factors that determine
the
type of toxic effect a chemical can have on
you. These factors include:
The chemical composition of the hazardous
substance (certain substances are more
harmful than others because of their
chemical structure);
The physical form of the chemical (dust,
Kinds Of Effects
The route of entry by which the
chemical gets into the body (chemicals
have different routes of entry. Some
chemicals can enter the body in more
than one way.
Different health effects can occur
depending on the route of entry);
Kinds Of Effects
Toxic
proper
ty
Part of
body
affecte
d
Time
scale of
appearance
Irritant
or
corrosiv
e
Any,
but
usually
the
eyes,
lungs
and
skin
A few
minutes
to several
days
Effect
Inflammation,
burns and
blisters of
exposed area.
Frequently
healed after
acute
exposure.
Chronic
exposure
may lead to
permanent
Exampl
e Effect
Ammoni
a,
sulfuric
acid,
nitrogen
oxides,
caustic
soda
Effect
Gradual
cumulative
loss of lung
function
leading to
disability
and death if
there is
chronic
exposure
Exampl
e Effect
Bauxite
dust,
asbestos
,
bagasse
Time
scale of
appearance
Carcino Any
-genic organs,
but
frequent
ly skin,
lungs,
bladder
Any
organs,
but
frequently
skin,
lungs,
bladder
Effect Example
Effect
Cancer in
affected
organ or
tissue.
Ultimately
this may
cause
premature
death.
2Naphthyla
mine,
certain tars
and oils,
benzidine,
asbestos
Allergic
scale
of
appear
-ance
Example
Effect
Toluene,
diisocyanate
(TDI),
amine
hardeners
for epoxy
resins.
Asphyxiants
Part of
body
affect
ed
Time scale
of
appearanc
e
Lungs
Minutes
Effect Example
Effect
Gases
replace
normal
oxygen
Acetylene
, carbon
dioxide,
nitrogen,
carbon
monoxide
, HCN,
H2S, LPG
Irritant
s
Irritants in the form of mist, gas or
Asphyxiation
Asphyxiation refers to
interference with the
oxygenation of the body
tissues.
There are two types: simple
and chemical asphyxiation.
Lack Of Oxygen
Asphyxiants
Asphyxiants
Common examples of asphyxiants are
carbon dioxide, ethane, helium, hydrogen,
methane and nitrogen.
Asphyxiants deprive the body of the
needed oxygen that must be transported
from the lungs via the blood stream to the
cells.
With complete deprivation of oxygen,
brain cells perish in 3-5 minutes.
Total asphyxiation leads to complete
absence of oxygen in the blood (anoxia).
Simple Asphyxiation
Simple Asphyxiation
Chemical Asphyxiants
Chemical Asphyxiants
Chemical Asphyxiants
Concentrations of 0.05 per cent of carbon
monoxide in the air may considerably
reduce the capacity of the blood to carry
oxygen to the various tissues of the body.
Another example is the toxic effect of
hydrogen cyanide or hydrogen sulfide.
These substances interfere with the cells'
ability to accept oxygen even though the
blood is rich in oxygen..
CNS Depressants
CNS depressants (CNSDs) can produce
unconsciousness and many of the same
symptoms that asphyxiants cause.
They prevent the central nervous system
(brain and spinal cord) from doing its normal
job.
CNSDs exert their principal action by
causing simple anesthesia without serious
systemic effects, unless the dose is massive.
CNS Depressants
Depending on the concentration,
the depth of anesthesia ranges
from mild symptoms to complete
loss of consciousness and death.
In accidents involving very high
concentrations, death may be due
to simple asphyxiation.
Sensitizers
The pattern of sensitization varies
according to the species.
In humans, the skin and the eyes
are the most common areas of
allergic response, whereas, for
example, in the guinea pig
reactions are more common in the
respiratory system.
Systemic Poisoning
Systemic Poisoning
Kidney
Chemicals that prevent the kidneys
from excreting poisonous products
include carbon tetrachloride,
ethylene glycol and carbon
disulphide.
Other chemicals such as cadmium,
lead, turpentine, methanol, toluene
and xylene will slowly deteriorate
the kidney function.
Reproductive System
Reproductive Hazards
Reproductive Hazards
Reproductive Hazards
Reproductive Hazards
Many workers are exposed to such
Reproductive Hazards
While the information is minimal,
much of what is known about the
effects of workplace substances on
male and female reproductive
systems has been learned, in fact,
by studying exposed workers, their
spouses and children.
Reproductive Hazards
Reproduction results from a complex series
of events involving both parents.
It begins with each parents genetic
contribution (chromosome) and ends with
expression of the genes acquired by the
offspring.
Every step in the reproductive process is
vulnerable to effects from external
physical and chemical agents.
Reproductive Hazards
Chromosomal replication, sexual
function, ovulation,
conception/fertilization, embryo
implantation, placental function,
fetal development, labor, delivery,
and even child development are
component of the reproduction
process.
Mutagenesis
A mutagen is an agent that
affects the genetic material of the
exposed organism.
It may cause cancer, birth
defects, or undesirable effects in
latter generation. People who
work with a certain chemical may
not be harmed, but their offspring
can be.
Mutagenesis
Mutagens
Mutagens are chemical or physical
agents that cause inheritable
changes in the chromosomes.
A mutagen might have an effect
on somatic cells but no on germ
cells. In this case, its effects are not
passed on to offspring, but depend
on the kind of cell affected.
Teratogenesis
Teratogenesis (congenital
malformation) results from
interference with normal embryonic
development by a biological,
chemical, or physical agent.
Teratogenesis
Reproductive Hazards
Exposure to certain hazardous substances
or hazardous work conditions can affect
reproductive health before or after
conception takes place.
Some occupational hazards, particularly
certain chemicals and radiation, can
seriously affect a developing embryo or
foetus (also written fetus).
Reproductive Hazards
Adverse effects due to exposure can also
occur after birth, affecting the development
of a baby or child.
While these effects are not considered
reproductive hazards, it is important to
know that newborns and children are
particularly vulnerable to the effects of
hazardous substances
Points to Remember
Thousands of hazardous chemicals are
produced and used in a wide variety of
workplaces worldwide.
Some of these substances can have
negative effects on the reproductive health
of workers who are exposed to them.
There are also physical and biological
agents and a variety of work situations that
may result in negative reproductive health
outcomes when workers are exposed to
them.
Points to Remember
Little is known about the potential
for damage to the reproductive
system from exposure to certain
substances, agents, or work
situations.
Despite the lack of adequate
information, many workers are
forced to work with and be exposed
Points to Remember
Workers and unions need to be as
informed as possible about the
substances used in their workplaces.
Protective measures should be
implemented to ensure that pregnant
workers and workers (male or female)
planning to have a child are not
exposed to known or suspected
reproduction health hazards.
Ionizing radiation
Lead
Mercury (compounds)
Methyl bromide
PCB (polychlorinated biphenyl)
2,3,7,8-tetrachlrodibenzo paradioxin
(TCDD)
Alkylating/antineoplastic agents
Arsenic
Carbon disulfide
Ethylene oxide
Ionizing radiation
Mercury
Carbon disulfide
1,2-dibromo-3-chlropropane (DBCP)
Dinitrobenzene
Ethylene glycol monoethyl ether
Ethylene glycol monoethyl ether acetate
Ethylene glycol monoethyl ether
Ethylene glycol monomethyl ether acetate
Lead
Corrosives
Corrosives are chemicals capable of
actually destroying or eating away
certain substances including human
tissues.
Swallowing corrosives can severely
damage your mouth, esophagus, and
stomach.
Many acids and alkalis are corrosives.
For example: hydrofluoric acid causes
severe skin burns and damage nerve
Corrosivity
A solid waste that falls into one of the
following
categories is considered a hazardous waste
because of its corrosivity :
a. An aqueous material with pH less than or
equal to 2 or greater than or equal to
12,5.
b. A liquid that corrodes steel at a rate
greater
than 0,25 inch per year at a temperature
of
Target-Organ Chemicals
Reproductive Hazards
Reproductive hazards are chemicals that
cause sterility, fetal death, and/or
birth defects.
Mutagens are reproductive hazards that
permanently change the genes in the egg
or sperm. The change in the genes can be
drastic enough to prevent conception,
making a man or woman sterile.
Teratogens are reproductive hazards that
damage the fetus during pregnancy,
causing either death or birth defects.
Carcinogenesis
Carcinogens are chemicals that
cause cancer or have the potential
to cause cancer.
Carcinogens are extremely
hazardous because many cancers
are deadly, and safe exposure levels
to cancer-causing chemicals are not
known.
CNS
Lungs
Cotton dust
Aluminium dust
Asbestos fiber
Silica
Liver
Tetrachloro
e-thane,
Vinyl
chloride,
Carbon
tetrachlorid
e
Tetrachloroethane
Mercury
Carbon disulfide
Heart
Chlorofor
m
Kidneys
Mercury,
Methyl
bromide,
Uranium
CHEMICAL ASSOCIATED
WITH CANCER IN HUMANS (IARC)
LUNG :
Asbestos, Vinyl chloride, CMME,
BCME, Iron oxide (?), Arsenic (?)
SKIN :
Arsenic, PCBs (?),
Soot, Tars,Mineral oils
LIVER :
Vinyl chloride, Arsenic, CCl4
Aflatoxins (?), Oxymetholone
BLOOD :
Benzene
Melphalan
Chloroambucil
Cyclophosphamide (?)
Ethylene oxide (?)
Thiotepa (?)
BRAIN :
Vinyl chloride
GASTROINTESTINAL TRACT
Asbestos
Ethylene oxide (?)
KIDNEY :
Phenacetin (?)
BLADDER :
4-Aminobiphenyl
Auramine
Magenta
Benzidine
Chlornaphazine
2-Naphthylamine
Soot, Tars, Mineral oils
Cyclophosmide (?)
Phenacetin (?)
Controlling Hazards
Hirarki Pengendalian
1
Eliminasi
Substitusi
3
4
5
Rekayasa/
Engineerin
g
Pengendalian
Administratif
Alat Pelindung
Diri
Management
Many countries now have some kind of
hazard information or right-to-know
legislation.
These laws make it the employer's legal
responsibility to provide workers with as
much information and training as possible
on all chemical substances used. Some
unions have negotiated agreements which
require that the union be given full
information on all chemicals used in the
Management
Unfortunately, many employers do not
have this information and may not know
where to get it.
If this describes your situation, then the
health and safety representative should
insist that the employer obtains
information from the chemical
manufacturer or the supplier and makes it
available to the workers.
These laws make it the employer's legal
responsibility to provide workers with as
much information and training as possible
Points to Remember
If you cannot completely eliminate a
hazard, then use a combination of
control methods to protect yourself
and your co-workers from being
exposed to occupational hazards.
Points to Remember
For control measures to be of any value,
the atmosphere in the workplace must be
monitored (checked) regularly for levels of
hazardous materials.
Health and safety representatives must
always check on operating systems and
look for signs of hazards in the workplace,
such as the smell
of fumes, lack of ventilation, etc.
Control Measures
Work with the union and the employer to
eliminate hazards wherever possible.
If new work processes are being discussed,
or equipment purchases are being planned,
try to get agreement from the employer to
place safety as a priority in the planning
process.
For example, only machines that meet
national or internationally recognized safety
standards should be purchased.
Control Measures
Similarly, if a chemical has been
banned or severely restricted by
any government, it should not be
used.
When hazards cannot be
eliminated, then a combination of
control methods is the best way
to prevent exposure.
Control Measures
If you are looking for safer substitute
chemicals, try to find out whether the
proposed substitute chemicals really are
safer.
Try to get information on substitute
chemicals from: your employer, the
chemical manufacturer, your union, local
factory or labour inspectorate, local
colleges or universities, the local fire
department, your local library, ITSs
(International Trade Secretariats) or the ILO
Control Measures
It is best to enclose all toxic materials or
work processes using toxic materials.
However, since this is often not possible,
try to get the employer to enclose at least
all highly toxic materials.
When using administrative controls, it is
important that employers use other
protective measures at the same time to
prevent exposing workers to hazards.
Administrative controls only reduce the
amount of time you are exposed they
Control Measures
PPE is the least effective method of
hazard control and should be used only
when hazards cannot be controlled
sufficiently by other methods.
Before requiring the use of PPE, the
employer should demonstrate to the
union that he or she has tried to control
hazards with engineering controls, but
was not able to reduce exposures to
safe levels.
Control Measures
Try to get agreement from the
employer to implement effective
engineering controls and eliminate
the need for PPE by a specified date.
PPE should always be used together
with other control measures.
Control Measures
Remember that the effectiveness of some
PPE decreases in hot, humid working
conditions.
When purchasing PPE, try to get items
that have been designed in accordance
with recognized standards set by relevant
institutions. Also, try to get the employer
to purchase protective clothing in sizes to
fit the workers who will wear the PPE.
Control Measures
Workers who must use PPE should be
trained before using the equipment and
should receive refresher training at least
once a year.
Workers using PPE should participate in a
company-sponsored medical surveillance
program (if the employer will not provide
this then the union may want to sponsor
such a program).
Control Measures
Washing/toilet facilities should be a priority
among union demands for a healthier and
safer working environment.
It is possible to provide adequate
washing/toilet facilities for a minimum
cost. Workers should be encouraged to
wash/shower regularly, not only when they
think they may be contaminated.
Control Measures
First-aid facilities and adequate
personnel trained in first aid
should
be a priority among union
demands
for a healthier and safer working
environment.
Control Measures
Try to get your employer to provide
laundry
facilities so that workers do not have to
launder their work clothes at home.
Workers
should be educated about the
importance of
washing work clothes separately not
with
the family's clothes.
This is particularly important if workers
Control Measures
A worker is eating
something in
the work area
Substitution
Substitution
If any chemical is associated
with causing cancer, mutations
(changes in cells), or birth
defects, it should be replaced
immediately with a chemical
which does not pose these risks.
Controlling Hazards
Controlling Hazards
An engineering control may mean
changing a piece of machinery (for
example, using proper machine guards) or
a work process to reduce exposure to a
hazard; working a limited number of hours
in a hazardous area is an example of an
administrative control (for example, job
rotation); and
Personal protective equipment (PPE)
includes ear and eye protection,
respirators, and protective clothing.
Points to Remember
Occupational hazards can be controlled by a
variety of methods. The goal of controlling
hazards is to prevent workers from being
exposed to occupational hazards.
The most effective control measure is
to control hazards at the source by
eliminating the hazard or by substituting a
hazardous chemical, machine, work
process, etc., with a less dangerous one.
Points to Remember
Controlling Hazards
Remember : it is always better to
control the hazard as close to the
source as possible. Using personal
protection is the least acceptable
and least effective of all control
measures
Elimination
Elimination of a specific hazard or
hazardous work process, or
preventing it from entering the
workplace,
is
the
most
effective
Eliminating a specific hazard is the
method of control.
most effective method of control. It
is easier to eliminate hazards while
a work process is still in the
development stages
Personal Hygiene
Finally, personal hygiene
(cleanliness) is also very important
as a method of controlling hazards.
Your employer should provide
facilities so you can wash and/or take
a shower every day at the end of
your shift, no matter what your job
is.
Personal Hygiene
Wash your skin and hair with a mild
soap, rinse and dry your skin
completely to protect it.
Washing hands regularly, and eating
and smoking away from your work
area help to prevent ingesting
contaminants.
Personal Hygiene
It may seem that the amount of
contaminant you can bring home on
your clothes or skin is very small
and cannot hurt your family.
In reality a small exposure every
day for months can add up to a big
exposure.
Personal Hygiene
A classic example of this spreading
the hazard involves asbestos, where
wives of asbestos workers have
developed asbestosis from exposure
to the asbestos on their husbands'
work clothes.
Similarly, children have developed
lead poisoning from exposure to lead
which comes home on their parents'
Personal Hygiene
Personal Hygiene
Training
Training
Use and care of any protective
equipment that may be necessary;
How to identify whether control
measures are operating effectively;
How to interpret labels, hazard data
sheets and other hazard information
provided on the chemicals.
Workplace
Inspection
Workplace
Inspection
Air monitoring can tell you what the
levels of chemicals are in the
workplace but it can be extremely
difficult to get both the monitoring
equipment and the trained
personnel.
Workplace inspection
Air monitoring can tell you what the
levels of chemicals are in the
workplace but it can be extremely
difficult to get both the monitoring
equipment and the trained
personnel.
Workplace Inspection
Another effective way to identify
hazards is to do an inspection of your
workplace, noting all chemicals used
and the positions of workers, machines,
ventilation (windows, etc.), storage
areas, etc. (you may find it helpful to
make a simple diagram of the
workplace).
Note: Even if air monitoring is done, you
should still do the inspection because it
will provide you with information air
Medical Surveillance
If you work with chemicals, your
employer should make sure that you are
in a company-sponsored medical
surveillance program.
An effective medical surveillance
program should detect any early signs of
health effects that may be related to the
substances you work with.
Medical surveillance includes preemployment and periodic medical
examinations.
Medical Surveillance
Pre-employment medical examinations
help to identify vulnerable workers who
should then be assigned to jobs or
workplaces where their health will not be
at risk.
For example, workers with a history of
lung diseases should not be employed in
dusty areas. (As stated earlier, all jobs
should be safe enough so that even
vulnerable workers will not suffer ill
Medical Surveillance
Summary
Chemicals are used in virtually every
occupation today, even though very
little is known about the damaging
effects they may cause to humans
and the environment.
Toxic substances come in many
different forms and can cause a
variety of health effects, from skin
rashes to cancer.
Summary
Working with chemicals can be
dangerous, therefore all workers
should be well protected against
hazardous substances.
However, eliminating hazardous
substances from the workplace is
still the best method of prevention,
even if adequate control measures
are used.
Summary
Information on industrial chemicals is
vital and should be obtained from your
employer or from the manufacturer of
the chemical. Get the facts on
chemicals from as many sources of
information as possible because most
sources have some limitations.
The Problem
In workplace XYZ, a number of workers
dip machine parts into a degreasing tank
for eight hours a day. The process uses a
common solvent called 1,1,1trichloroethane (TCA).
There are no engineering controls around
the degreasing tank, there is no local
exhaust ventilation, and workers are not
provided with any personal protective
equipment.
The workers have never received any
information or training about the
substance in the tank.
The Problem
A number of workers on the degreasing
process have complained of
headaches, dizziness, nausea and
drowsiness.
Most of the workers say that the
symptoms disappear in the evening
but return when they go back to work
in the morning.
They also notice that they do not
experience these symptoms during
weekends and holidays.
The Problem
The health and safety
representative is very concerned
because the management has
threatened to dismiss several of
the workers, claiming that they
have been drunk on the job.
What short-term and long-term
solutions can you suggest for this
problem?
Solutions
Short-term solutions
Find a safer substitute for the chemical.
Something as simple as soap solutions
may work in the short term.
Isolate the work process by moving it to a
well ventilated area.
Enclosure: cover the tanks when they are
not being used. This will prevent vapors
from escaping into the air.
Short-term Solutions
Install fans behind the tank so that
the vapors will be pushed away
from the workers' breathing area.
Insist that the employer provide
respirators and protective clothing,
including gloves, aprons and face
shields for protection against
splashes, for the workers.
Administrative controls: rotate
workers so their exposure time is
decreased.
Long-term Solutions
Eliminate the chemical altogether.
Engineering controls: effective local
exhaust ventilation - hoods or flexible
suction hoses - should be installed to
draw the vapors away from the
worker.
Make sure the work process is
performed only in a well ventilated
area.
Ask management for information on
the chemical.
Long-term Solutions
Write to the chemical manufacturer
for information on the chemical.
Insist that the employer provide
information and training to the
workers.
Negotiate contract language that
gives workers the right to refuse
extremely dangerous work.
EYE PROTECTION
Bump cap face shield
and prescription for this
employee. Shields are
available in clear light
green, dark green
Chemical cartridge
respirator
Self Contained
Breathing
Apparatus (SCBA)
Gas Filter
Sealing strip
Air outlet
Cover cap
Nuckle thread connection
Gas filter
(Active charcoal)
Air inlet
Particle Filter
Cover cap
Filter Sleeve
Particle Filter
Coarse dust filter
Sieve
1.Prefilter
2.Dust filter
Gas filter
Combination
filter
A Dust mask
respirator
Full facepiece
cartridge
respirator
BREATHING APPARATUS
CHEMICAL CARTRIDGE
RESPIRATOR AND SCBA
(SCBA)
BREATHING APPARATUS
(AIRLINE RESPIRATOR)
AIR-PURIFYING RESPIRATOR
(FILTER + ADSORBENT)
CHEMICAL CHECKLIST
Chemical Checklist
Instructions
Read through the check-list and spend
some time familiarizing yourself with the
workplace before starting to check.
Decide on the work areas to be checked. If
your workplace is a small enterprise then
the whole production area can be checked.
If it is a larger enterprise, particular work
areas can be selected which you may want
to check separately.
You may want to make copies of this
check-list if you have different work areas
to check.
Chemical Checklist
Continued
Chemical Checklist
Continued
Control Measures
11. Can toxic chemicals be substituted with
less
toxic ones?
12. Are processes that emit dusts, vapors or
mists isolated?
13. Are processes that emit dusts, vapors or
mists enclosed?
14. Are there local ventilation systems
operating?
Control Measures
15. Do they reduce contaminants in
the work area?
16. Does natural ventilation provide
adequate air exchange?
17. Are there fans and/or mechanical
devices operating to improve
general
ventilation?
Hazard identification
18. Are flammable chemicals stored in such
a way
as to prevent the formation of flammable
or
explosive mixtures?
19. Are there any open flames near where
flammable chemicals are used,
transferred or
stored?
20. Are floor areas, work benches and
machinery
Hazard identification
21. Are passageways well marked
and
free of debris?
22. Are storage racks provided
around
work stations for raw materials
and
finished products?
Exposure Monitoring
26. Is there a person
designated to monitor
workers' exposure at regular
intervals?
Medical Surveillance
27. Are pre-employment medical
examinations required for workers
assigned to hazardous chemical
areas?
28. Are workers handling hazardous
chemicals given regular medical
examinations?
Management of Chemicals
32. Is there a person or committee
appointed to plan and coordinate
activities on chemical safety?
33. Does the employer have hazard data
sheets on all chemicals used in the
workplace?
34. Are workers and the union involved in
health and safety activities related to the
safe management of chemicals?
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