A PRACTICAL TRAINING

SEMINAR ON BHEL
HARIDWAR

SUBMITTED TO :
MR. RISHI PRATAP SINGH
MS. SWATI SINGH

PRESENTED BY :
VICKEY ANAND
PAPPU KUMAR
PIYUSH NAGAR

CONTENTS
Introduction to BHEL
Electrical machine block (Block-1)
Manufacturing process of turbo generator

Introduction to 500MW turbo generator

Constructional features of stator & core
Constructional features of Winding & rotor
Working principle of turbo generator
Exciter & Turbines
Conclusion and queries

INTRODUCTION
BHEL stands for Bharat Heavy Electricals
Limited.
It is one of the most important PSUs of our
Country.
It manufactures a wide range of electrical
equipments like generators, motors, exciters
and other power plant accessories.

BHEL HARIDWAR
It is divided into 2 units i.e. Heavy Electricals
Equipment Plant (HEEP) and Central
Foundry Forge Plant (CFFP).
We did our training at HEEP plant.
HEEP plant is divided into 8 blocks.
Turbo generators are manufactured at HEEP
plant.

BHEL HEEP PLANT

ELECTRICAL MACHINE BLOCK

Block first is designed to manufacture Turbo
Generators.
The turbo-generator is a common-shaft
excitation AC synchronous generator
with 3 phases, 2 poles or with 3 phases,
4 poles.

TURBO GENERATOR

MANUFACTURING PROCESS
The stator of a turbo
generator mainly consists of
stator core and stator winding.
The stator winding is the
armature winding.
Stator core is made up of
steel with 4.5% of silica.

STATOR CORE
The stator core is made up
of ferromagnetic material
so as to allow maximum
amount of flux through it.
The stator core has slots in
it so that the stator winding
can be housed in the stator.

STATOR WINDING
The stator has 3 phase,
double layer winding.
Each bar consists of hollow
as well as solid conductors.
Hollow conductors are used
to make water flow through
them for cooling purpose.

ROTOR
The rotor shaft is made of high quality steel so
as to permit flow of magnetic flux through it.
Turbo generator rotor is of cylindrical type .

ROTOR WINDING
.
Slots are cut into the cylindrical
rotor along the
axis for placing rotor winding.
The rotor winding is excited by dc supply from
an exciter.
The rotor is cooled by the hydrogen gas filled
in
the stator.
Field connection is taken out from the rotor to
supply dc.

STATOR & ROTOR

.

WORKING PRINCIPLE
.

TURBINES
.
The various types of turbines
are :High speed turbines
Low speed turbines
Intermediate speed turbines
A turbine is connected to the rotor shaft of the
generator . When highly pressurized steam/gas
falls on the turbine, it rotates. This makes the
rotor to rotate .

A LOW SPEED TURBINE

.

A HIGH SPEED TURBINE

.

EXCITER
.
Turbo generator is a doubly
excited machine.
For dc excitation we need use the use of
exciter.
In our BHEL organization brushless exciter is
widely use because slip ring and brushes is
absent.
It is a dc generator which is used to provide
dc
supply to the field winding of the rotor.

AN EXCITER

CONCLUSION
.
BHEL has now started manufacturing large size
generators (LSTG) of capacity as large as
800MW.
The company has been earning profits since its
inception.
It was a really fruitful and learning experience
for us to do training at BHEL Haridwar.

CONCLUSION
.

CONCLUSION
.