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Rotary Scrubber

Use for removing


the surface clay
from the ore
The minimum feed
size of the ore is 2 .
The drum rotates at
low rpm 15-20 rpm.
The ore with water
Approx 50 to 60 %
PD is fed
The angle lifters
push the ore
forward to wards
the discharge end.

Dust suppression in Primary dump hopper

Apron Feeder

Used for handling large


boulders falling from
height. with impact
High capacity feeding a
primary or secondary
crusher.
It is used for heavy duty
application.
In lighter duty application it
is used for wet and
abrasive ore where other
feeders cannot handle
Apron feeder can be
inclined or horizontal with
variable speed
arrangement.
The material in apron
feeder is carried forward by
pans pulled by sprocket
and bull gear arrangement.

Circular motion
Vibrating screen

Versatile sieving equipment


capable of handling wide
range of material for sizing.
Limitation of handling very
fine particles and with high
moisture content.
The eccentric mass
mounted on a horizontal
rotating shaft imparts
oscillating circular motion.
It produces steep angle of
throw to the particle lying
on the screen deck which is
having a down ward slope
of 150 to 220. degree
Parameters like shape , bulk
density, moisture,
capacity are important for
size selection

Linear motion
Vibrating
screen
Linear or elliptical

motion screens are high


performance sieving
machine in terms of
capacity and efficiency.
It is widely used in sizing
dewatering, de-sliming
or de-slurry Ing
application.
The vibration is provided
by unbalanced motors
or eccentric shaft
matched by gears.
The angle of throw is 40
to 60 degree.
The water spraying
arrangement can be
done to enhance the
finer screening
arrangement.

Beneficiation Plant flow sheet for Low Grade


Ore
Primary Crushing
Secondary Crushing
Scrubbing
Tertiary Crushing

Screening

-1 mm

8-1mm

32-8 mm

+ 32mm

-0.100
mm

Coarse jigging

Coars
e Jig
Conc

Jig
Reject

Fines Jig Conc

Tailings
Thickener

De sliming cyclone

Fine jigging

TBS

Jig Reject

-1mm to 0.3 mm

-0.3mm to +0 .100 mm

Fine Spirals
Bank

Coarse
Spirals Bank

Spiral
Conc

Mid
+Tails

Mid +
Tails
Reflux
Classifie
r

Reflux
Conc

Reflux
reject

Spiral
Conc

Reflux classifier : It works on the principle of lamella settling technology


, autogenous dense medium & fluidized bed separation technology.

-1 mm Beneficiation flow
sheet

Jaw Crusher
Crushing takes place
between one fixed and
one movable jaw.
Used as primary &
secondary crushing
application.
Jaw plate and side liners
are of Austenitic Mn
steel.
The unique crushing
without rubbing action
enhances the jaw plate
life substantially
High processing capacity
High reduction ratio
Rugged robust & Heavy
duty

Size control :

It is a tool for improvement of the size fraction in


the process stages and in the final product. Above 1-2 mm screens,
in finer particles spiral classifier or hydro cyclones are used

Enrichment- Washing
Washing is the simplest method of
enrichment to improve the value of rock
and mineral.
Washing using wet screens
Scrubber
Attrition cells
Gravity bed

Enrichment -separation

Gravimetric separation
Flotation separation
Magnetic separation
Leaching

Upgrading methods
Sedimentation in thickener
Mechanical Dewatering
Thermal Drying