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Paint School
JPS-E / Paint technology / 1
Delamination
(Adhesion failure)
Appearance
Loss of adhesion:
Intercoat delamination: Between coats :
Substrate delamination : Between primer and substrate
Caused by
Primer not compatible with subsequent coat
Contamination of substrate or between coats
Recoating interval too long
Blooming / sweating
Repair
Remove loose paint layer or down to substrate
Recoat
Paint School
JPS-E / Paint technology / 2
Delamination
(Intercoat Delamination)
Oxygen
Humidity
Contamination
Topcoat
Primer
Blast-cleaned steel
Topcoat
Intercoat
delamination
Blast-cleaned steel
Paint School
JPS-E / Paint technology / 3
Chalking
Appearance Almost like dust on top of the coat
The gloss will be reduced
Caused by
Repair
Paint School
JPS-E / Paint technology / 4
Chalking
Sun light
Epoxy topcoat
Primer
Blasted
steel
Chalking
Paint School
JPS-E / Paint technology / 5
Repair
Grind top layer of the paint
Recoat
Paint School
JPS-E / Paint technology / 6
Appearance
Tacky and sweating film, often with white stains
Caused by
High humidity, particularly on Epoxies during curing
Poor ventilation
The Amines react with CO2 and humidity and form Amine
carbamate.
Too low temperature
Repair
Wash with warm water or thinner, using rags
Preventive measure: Induction time before application start
Paint School
JPS-E / Paint technology / 7
Blushing
Bloom / Blush
Wet paint
Primer
Blasted steel
From above
Blushing
Blasted steel
Paint School
JPS-E / Paint technology / 8
Pinpoint Rusting
Appearance
Points of rust
Caused by
Small pores (pinholes), openings or defects in the paint
film down to bare steel
Holidays due to overspray, dry spraying etc.
Too high substrat roughness
Repair
Grind down to bare steel
Recoat
Paint School
JPS-E / Paint technology / 9
Pinpoint Rusting
Rust penetration
Pin hole
Dry topcoat
Primer
Blasted
steel
Paint School
JPS-E / Paint technology / 10
Pinholes
Appearance
Tiny holes through one or more coats, or even down to the substrate, as if
perforated by a needle
Caused by
Dry spraying
Entrapped solvents or air
Porosity of previous coat
Incorrect application technique or viscosity of the paint
Repair
Grind top layer of the paint
Recoat
Paint School
JPS-E / Paint technology / 11
Pinholes
Solvents / air
Wet topcoat
Primer
Blasted steel
Pinholes
Paint School
JPS-E / Paint technology / 12
Fisheyes
Appearance
Spots of paint on the surface with no wetting of the surface
around the spots. Appearance of a fisheye.
Caused by
Paint applied on oil, silicone or other contaminants
Painted on incompatible paint (Glossy paint giving poor
wetting)
Repair
Grind top layer of the paint
Recoat
Paint School
JPS-E / Paint technology / 13
Fisheyes
Silicon
Evaporation of solvents
Wet
topcoat
Primer
Fisheye
Paint School
JPS-E / Paint technology / 14
Blasted
steel
Wrinkling
Appearance
Small wrinkles through or partly through the paint film
Caused by
Skin drying of the paint film, which is usually applied too
thick
Repair
Grind top layer of the paint
Recoat
Paint School
JPS-E / Paint technology / 15
Wrinkling
Wet
topcoat
Primer
Blasted
steel
Wrinkles
Paint School
JPS-E / Paint technology / 16
Lifting
Appearance
Small wrinkles through the paint film
Caused by
Softening and raising or wrinkling of a previous coat by
the application of an additional coat
Lifting often caused because the solvents in the new coat is
too strong for the previous coat
Repair
Remove the paint
Recoat
Paint School
JPS-E / Paint technology / 17
Lifting
Wet
topcoat
Primer
Blasted
steel
Wrinkles
Lifting
Paint School
JPS-E / Paint technology / 18
Mud-cracking
Appearance
Cracks occurring during the drying process of the paint
Appearance of the surface of cracked mud
Caused by
Particularly for inorganic Zinc applied at a too high film
thickness
Repair
Re-blast to Sa 2 or grind off
Apply the inorganic Zinc
Paint School
JPS-E / Paint technology / 19
Mud-cracking
Primer
Blasted
steel
Paint School
JPS-E / Paint technology / 20
Dry Spray
Appearance Porous, sandpaper like surface of the paint
Caused by Poor atomisation of the paint
Spray gun too far away from the object
High air temperature and low relative humidity: Too
Repair
Paint School
JPS-E / Paint technology / 21
Dry Spray
Primer
Blasted
steel
Paint School
JPS-E / Paint technology / 22
Bleeding
Appearance
Caused by
Repair
topcoats
Coloured ingredients in a previous coat or
on the substrate is dissolved by solvents in
the subsequent coat, e.g.
Soluble pigments (Poor solvent resistance
Tar, Bitumen, etc.
Surface contaminants (coloured)
Re-blasting and re-application
Note: Bleeding may continue through
additional coats unless source is removed
Paint School
JPS-E / Paint technology / 23
Bleeding
White topcoat
Tar containing
primer
Blasted steel
Discolouration
Bleeding
Paint School
JPS-E / Paint technology / 24
Orange Peel
Appearance
Caused by
Repair
Paint School
JPS-E / Paint technology / 25
Orange Peel
Wet
topcoat
Primer
Blasted
steel
Paint School
JPS-E / Paint technology / 26
Paint School
JPS-E / Paint technology / 28
Cratering / Popping
Appearance
Caused by
Repair
Paint School
JPS-E / Paint technology / 29