Technical Presentation Kit

Engines

SAA6D170

Maintenance
Schedules
Section 2.1
KT900101
Feb 2001

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Maintenance Schedule

Operation &
Maintenance
Manual

KT900101 - Maintenance

SAA6D170
TPK
02/01
Page 2-2
2-2

These are general

recommendations.
Follow the
recommendations
outlined in the
Komatsu machine
specific Operation &
Maintenance Manual.

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Technical Presentation Kit

Engines

Daily

50 Hours
250 Hours & 500 Hours
1000 & 1500 Hours
2000 Hours
6000 Hours
KT800100
May 2000

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MAINTENANCE

SAA6D170
TPK
02/01
Page 2-4
2-4

?
Y
H
W
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SAA6D170
TPK
02/01
Page 2-5
2-5

MAINTENANCE
WHEN
REQUIRED

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SAA6D170
TPK
02/01
Page 2-6
2-6

MAINTENANCE

DAILY

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Daily

SAA6D170
TPK
02/01
Page 2-7
2-7

Daily

Check coolant level, add coolant, if

necessary
Check fuel level, add fuel
Check oil level in engine oil pan, add
oil if necessary
Check engine exhaust color and
sound
Drain water from fuel filter, this may
not be required with clean fuel
supply

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MAINTENANCE - 50 Hours

SAA6D170
TPK
02/01
Page 2-8
2-8

50
HOURS

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50- Hour

SAA6D170
TPK
02/01
Page 2-9
2-9

50 Hour Service

Drain water, sediment from fuel

tank

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MAINTENANCE - 250 Hours

SAA6D170
TPK
02/01
Page 2-10
2-10

Every
250
HOURS
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Maintenance Schedule

SAA6D170
TPK
02/01
Page 2-11
2-11

250 Hour Service

Sample Engine Oil

Replace fuel filters
Check battery electrolyte level

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MAINTENANCE - 500 Hours

SAA6D170
TPK
02/01
Page 2-12
2-12

500
HOURS

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50- Hour

SAA6D170
TPK
02/01
Page 2-13
2-13

500 Hour Service

Change oil in engine oil pan, replace

engine oil filter cartridge.

Note:
Use CD rated oil and / or sulfur fuel
over 0.05% May require more frequent
oil & filter changes. Rely on oil
sampling to verify oil performance
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MAINTENANCE - 1000 Hours

SAA6D170
TPK
02/01
Page 2-14
2-14

1000
HOURS

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Maintenance Schedule

SAA6D170
TPK
02/01
Page 2-15
2-15

1000 Hour Service

Replace coolant filter

Check level of coolant conditioner
Clean radiator fins

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MAINTENANCE - 1500 Hours

SAA6D170
TPK
02/01
Page 2-16
2-16

1500
Komatsu

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HOURS
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Maintenance Schedule

SAA6D170
TPK
02/01
Page 2-17
2-17

1500 Hour Service

Check and adjust engine valves and

injectors
Check and replace (as required)
engine mounted hoses
Check and retighten engine
mounting hardware
Check turbocharger mounting
Check water pump
Check tension of drive belt
Check drive belt tensioner bearing
and fan hub bearing

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MAINTENANCE - 2000 Hours

SAA6D170
TPK
02/01
Page 2-18
2-18

2000
HOURS

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Maintenance Schedule

SAA6D170
TPK
02/01
Page 2-19
2-19

2000 Hour Service

Change, clean, and flush cooling

system
Clean radiator fins

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MAINTENANCE - 6000 Hours

SAA6D170
TPK
02/01
Page 2-20
2-20

6000 HOURS
or 2 years
which ever
comes first
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Maintenance Schedule

SAA6D170
TPK
02/01
Page 2-21
2-21

6000 Hour Service

Clean and calibrate fuel injectors

Check engine fan hub
Check engine idler pulley
Check turbocharger
Check air compressor
Check engine vibration damper

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SAA6D170
TPK
02/01
Page 2-22
2-22

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Technical Presentation Kit

Engines

END OF SECTION 2.1

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Created by:
Komatsu America International Company
Technical Training Department
KT900101
Feb 2001

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