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Vibration monitoring
Machinery alignment
Maintenance instruments
. Your Partner in Condition Monitoring .
Engineering
support
Customer service
Training
Software
Planning
Installation
Instrument
use
DOWNTIME
CORRECTIVE MAINTENANCE
PREDICTIVE MAINTENANCE
PROACTIVE MAINTENANCE
Work
Time
5000 h
50 000 h
10
11
12
Lubrication
Bearing Installation
Machine
Alignment
Bearing
Damage
Operating Condition
. Your Partner in Condition Monitoring .
13
STATIC AND
DYNAMIC
LOAD
PRELOAD
ALIGNMENT
LUBRICANT
SUPPLY
LUBRICANT
TEMPERATURE
GEOMETRIC
QUALITY OF
BEARING
HOUSE & SHAFT
BEARING
GEOMETRIC
QUALITY
TOTAL LOAD
ROLLING
VELOCITY
LUBRICANT FILM
14
Bearing condition
Machine vibration
Rotational speed
15
16
17
Vibration
10 - 1000 Hz
. Your Partner in Condition Monitoring .
18
20
21
22
23
24
26
27
28
29
30
31
32
33
Instrument operation,
Input data
and
Output results
Instrument operation
Input data required for Analyser:
1. Norm No. (10 - 58)
2. Type No. (1 - 8)
35
Instrument operation
Input data required for Tester:
1. Shaft diameter (Bearing inner diameter, Maximum 1999mm)
2. Rotational speed of bearing (RPM, 10 19999 RPM)
3. dBi Decibel initial value is calculated by the instrument after
giving shaft diameter and RPM input. (-9 to 40)
36
2. Un Normalized results
37
Output results
Normalized results - Analyser:
1. Code
: A/B/C/D or E2/E3/E5
2. Lub No.
5. HR
38
Output results
Normalized results - Tester:
1. dBm
dBm
2. dBc
39
40
Output results
-Un Normalized result
1. Analyser : Only LR and HR values are displayed when 0
2. Tester
41
Evaluation
Of
Shock Pulse Readings
Comparing
Normalising
43
Comparing
1. Compare readings of similar machines.
2. Compare SPM readings with VIB readings and analyze.
Normalizing
1. Establish own limits after hands on experience on the same
machine
. Your Partner in Condition Monitoring .
44
The
45
4.
46
4.
5.
47
48
49
ERROR CODES - E2 / E3 /
Error Codes
1. E2 External disturbance like cavitation, scraping of loose parts,
gear noise, steam screaming, rubbing etc.
2. E3 Signal low.
3. E5 Norm No. too low. Norm No. should be more than 18 to
obtain evaluated results with probe.
51
53
54
56
57
3A
58
3B
59
60
61
62
63
64
65
66
Scraping
coupling
Bearing
Replacement
67
VIBRAMETER
ISO 2372
KLASSE 3
4.8
mm/s
69
Small
force
Weak
foundation
Large
force
Stiff
foundation
Structural
looseness
70
Frequency
Hz
Displacement
mm
Acceleration
m / s2
Velocity
mm / s
. Your Partner in Condition Monitoring .
71
Limits
Class
II
Class
III
Class
IV
Class
V
II
III
IV
72
73
74
75
ISO 2372
Class
Class
Class
Class
Class
Class
Limits
1 Step
76
Vibration severity
+ 4 steps
+ 3 steps
+ 2 steps
+ 1 step
Normal
Breakdown
Vibration
measurement
(Shutdown)
Effect repaires
Plan major
overhaul
Report change
Inspection,
minor repairs
Routine
maintenance
(lubrication, etc.)
Maintenance
activities
77
78
79
Speed measurement
RPM, optical:
Distance max. 0.6 m
Speed reading
RPM
3650 rpm
Reflecting
tape
80
PC
COMMUNICATION
TIME
VERSION
SETUP
T-500.01
GUIDE ROLL 01 TS
1st drying
SPM
001
BEARING TEST
dBm 15
dBc 4
dBi 9
VIBRAMETER
ISO 2372
CLASS 2
2.5
mm/s
81
LR/HR
TYPE 3
Mean diameter dm
TYPE
RPM
COMP
LR
HR
TYPE 1
82
Bearing data
NORM 18
ACC
TYPE
1
TLT
COMP
4
3
on
COMP = Compensation
Condition:
red
- bad, CODE D
yellow - caution, CODE B, C
green - good, CODE A
LR/HR reading
SPM
CODE
LUB
COND
B
4
--
ACC
LR
HR
3
27
23
83
Good bearing
Dry running
Damaged bearing
. Your Partner in Condition Monitoring .
84
Vibration severity
Machine class 1 to 6
according to ISO (VDI, BS)
Vibration severity
VIB
ISO 10816
Class 2
2.76
mm /s
Change class
Limits Class
Class
Class
Class
Condition:
red
yellow
green
85
PC
COMMUNICATION
TIME
VERSION
SETUP
T-500.01
GUIDE ROLL 01 TS
1st drying
SPM
001
BEARING TEST
dBm 15
dBc 4
dBi 9
VIBRAMETER
ISO 2372
CLASS 2
2.5
mm/s
86
TACHOMETER
87
88
PEG 38
LEV
89
BEARING TEST
EARPHONE
VOLUME 5
90
Peak indicator
Earphone
dBn
Earphone display
SPM
SPM
Probe
dBm 43
dBc 26
(38)
dBi 26
Earphone
Level 69 dBsv
91
Vibration severity
Machine class 1 to 6
according to ISO (VDI, BS)
Vibration severity
VIB
ISO 10816
Class 2
2.76
mm /s
Change class
Limits Class
Class
Class
Class
Condition:
red
yellow
green
92
SPM
VIB
RPM
Route
Input data
Readings
93
good
15 - 18
acceptable
below 15
unacceptable
26
dBm/dBc display
dBsv
SPM
TLT
dBm
dBc
dBn
20
16
9
dBi
26
dBm
dBc
dBi
94
LR / HR
ANALYZER
same signal
at
different levels
dBm
LR
dBc
HR
. Your Partner in Condition Monitoring .
95
Lubrication
Bearing Installation
Machine
Alignment
Bearing
Damage
96
97
98
99
100
101
103
104
105
Bearing life
106