Beruflich Dokumente
Kultur Dokumente
Chapter 9 - 1
Definitions
Components:
Pure metal and or compound of which alloy is composed
(e.g. Cu and Zn)
System :
a specific body of material under consideration or a series of
alloys consisting of the same component ( e.g. iron-carbon
system)
Solvent :
represent the element or compound that is present in the
greatest amount
Solute :
an element or compound present in a minor concentration
Phase:
a homogeneous portion of a system that is uniform
physical and chemical characteristics
Chapter 9 - 2
Solubility Limit
Solution solid, liquid, or gas solutions, single phase
Mixture more than one phase
Adapted from Fig. 9.1,
Callister & Rethwisch 8e.
Solubility Limit:
80
60
40
(liquid solution
i.e., syrup)
20
Solubility
Limit
L
(liquid)
+
S
(solid
sugar)
20
40
6065 80
100
C = Composition (wt% sugar)
Sugar
100
Water
Maximum concentration of
solute atoms that may dissolve
in the solvent to form a solid
solution
Solubility limit depend on temp.
Chapter 9 - 3
watersugar
system
Temperature (C)
100
80
(liquid)
60
L
(liquid solution
40
i.e., syrup)
+
S
(solid
sugar)
A (20C,C = 70)
20
0
2 phases
2 phases
20
40
60 70 80
100
C = Composition (wt% sugar)
Chapter 9 - 4
Phases
Phase:
A homogeneous portion of a system that is uniform
physical and chemical characteristics
Every pure material is considered to be a phase
If more than one phase is present in a system each
will have its own distinct properties and a boundary
separating the phases will exist .
Eg. sugar water solution
When two separate phases exists they are physically
dissimilar but identical in chemical make up
e. Ice water : solid liquid
Single phase is termed homogeneous
Two or more phase : heterogeneous
Chapter 9 - 5
Microstructure
Physical properties in particular mechanical
behaviour of material depend on
microstructure.
In metal alloy microstructure is characterized
by the number of phases present, their
proportion and the manner in which they are
distributed or arrange
The microstructure of an alloy depends on
alloying elements present, their concentrations
and their heat treatment of the alloy
Chapter 9 - 6
Phase Equilibria
Free energy is a function of the internal energy of a system
and the readomness of disorder of the atoms
A system is at equilibrium if its free energy is at a minimum
under some specified combination of temperature, pressure
and composition
Phase equilibrium: equilibrium as it applies to system in
which more than one phase may exists
In some solid system the state of equilibrium is never
completely achieves because the rete ofapproach to
equilibrium is extremely slow; such system is nonequilibrium
or metastable
Some steel and aluminium alloys rely for their strength on
the development of metastable microstructures during
carefully designed heat treatment
Chapter 9 - 7
Chapter 9 - 8
Chapter 9 - 9
System is:
-- binary
i.e., 2 components:
Cu and Ni.
-- isomorphous
i.e., complete
solubility of one
component in
another; phase
field extends from
0 to 100 wt% Ni.
Solid solutions are
commonly designated
by lower case Greek
letters (, ,
T(C)
1600
1500
L (liquid)
1400
us
d
i
u
liq
L +lidus
so
1300
(FCC solid
solution)
1200
1100
1000
Cu-Ni
phase
diagram
20
40
60
80
100
wt% Ni
Chapter 9 - 10
Phase Diagrams:
Determination of phase(s) present
Rule 1: If we know T and Co, then we know:
-- which phase(s) is (are) present.
1600
L (liquid)
1500
B (1250C,35)
Examples:
T(C)
1300
L+
1200
1000
Cu-Ni
phase
diagram
(FCC solid
solution)
A(1100C,60)
1100
Adapted from Fig. 9.3(a), Callister &
Rethwisch 8e. (Fig. 9.3(a) is adapted from
Phase Diagrams of Binary Nickel Alloys,
P. Nash (Ed.), ASM International,
Materials Park, OH (1991).
us
d
i
u
liq
us
d
i
l
so
20
40
60
80
100
wt% Ni
Chapter 9 - 11
Phase Diagrams:
Determination of phase compositions
Rule 2: If we know T and C0, then we can determine:
-- the composition of each phase.
Examples:
T(C)
TA
Cu-Ni
system
A
+
L s
Only Liquid (L) present
B
lidu
o
T
s
B
CL = C0 ( = 35 wt% Ni)
=
1190C:
At TD
L+
(solid)
1200
D
Only Solid () present
TD
C = C0 ( = 35 wt% Ni)
20
3032 35 4043
50
CL C 0
At TB = 1250C:
C wt% Ni
Adapted from Fig. 9.3(a), Callister &
Both and L present
Phase Diagrams:
Determination of phase weight fractions
Rule 3: If we know T and C0, then can determine:
-- the weight fraction of each phase.
Examples:
Consider C0 = 35 wt% Ni
WL
W
WL = 1.00, W = 0
Only Solid ( ) present
WL = 0, W = 1.00
S
R +S
43 35
0.73
43 32
R
= 0.27
R +S
Cu-Ni
system
T(C)
TA
1300
A
L (liquid)
TB
1200
TD
20
B
R S
D
3032 35
CL C0
+
L
us
d
i
l
so
(solid)
40 43
50
C wt% Ni
L (liquid)
B
TB
1200
20
+
L
us
d
i
l
so
+
R
30
CL C0
S
40
wt% Ni
WL
(solid)
C
50
C C0
ML
S
ML M R S C CL
ML
M x S ML x R
W
C CL
R
0
R S C CL
Chapter 9 - 14
Consider
microstructural
changes that
accompany the
cooling of a
T(C) L (liquid)
130 0
L: 35 wt% Ni
: 46 wt% Ni
C0 = 35 wt% Ni alloy
L: 35wt%Ni
A
32
35
B
C
46
43
24
120 0
L+
Cu-Ni
system
L+
L: 32 wt% Ni
36
: 43 wt% Ni
L: 24 wt% Ni
: 36 wt% Ni
(solid)
110 0
20
30
35
C0
40
50
wt% Ni
Chapter 9 - 15
Nonequilibrium Cooling
Equilibrium solidification is extremely slow cooling rate
To maintain equilibrium during cooling, sufficient time
must be allowed to each temp for appropriate
compositional readjustment.
Diffusion rate is extremely slow for solid phases and
decrease with diminishing temperature
Thus nonequilibrium solidification take place
Chapter 9 - 16
Uniform C:
35 wt% Ni
First to solidify:
46 wt% Ni
Last to solidify:
< 35 wt% Ni
Chapter 9 - 17
-- Ductility (%EL)
400
TS for
pure Ni
300
TS for pure Cu
200
0 20 40 60 80 100
Cu
Ni
Composition, wt% Ni
Elongation (%EL)
60
50
40
30
20
0 20
Cu
40
60
80 100
Ni
Composition, wt% Ni
Chapter 9 - 18
Binary-Eutectic Systems
has a special composition
with a min. melting T (easily melted).
Cu-Ag
T(C)
system
2 components
1200
400
CE : Composition at
temperature TE
200
Eutectic reaction
(CE) + (CE)
L(CE)
L(71.9 wt% Ag)
cooling
heating
20
40
L+
71.9 91.2
60 CE 80
100
C, wt% Ag
19
Answer:
C - C0
S
=
W =
C - C
R+S
99 - 40
99 - 11
W = R =
R+S
40 - 11
=
99 - 11
=
59
= 0.67
88
C0 - C
C - C
29
= 0.33
88
Pb-Sn
system
T(C)
300
200
150
100
L (liquid)
L+
18.3
183C
61.9
L+
97.8
S
+
0 11 20
C
40
C0
60
80
C, wt% Sn
99100
C
Chapter 9 - 20
Pb-Sn
system
T(C)
300
220
200
L (liquid)
L+
R
L+
S
183C
Answer:
C L - C0
46 - 40
=
W =
CL - C
46 - 17
6
=
= 0.21
29
C0 - C
23
=
= 0.79
WL =
CL - C
29
100
+
0
17 20
C
40 46 60
80
C0 CL C, wt% Sn
Chapter 9 - 21
100
Microstructural Developments
in Eutectic Systems I
For alloys for which
C0 < 2 wt% Sn
Result: at room temperature
-- polycrystalline with grains of
phase having
composition C0
T(C)
400
L: C0 wt% Sn
L
300
200
(Pb-Sn
System)
: C0 wt% Sn
TE
100
L+
0
C0
10
20
30
C , wt% Sn
2
(room T solubility limit)
Chapter 9 - 22
Microstructural Developments
in Eutectic Systems II
L: C0 wt% Sn
T(C)
For alloys for which
400
2 wt% Sn < C0 < 18.3 wt% Sn
L
Result:
300
at temperatures in + range
-- polycrystalline with grains
and small -phase particles 200
T
L +
: C0 wt% Sn
100
+
0
10
20
Pb-Sn
system
30
C0
C, wt%
2
(sol. limit at Troom )
18.3
(sol. limit at TE)
Sn
Chapter 9 - 23
Microstructural Developments
in Eutectic Systems III
For alloy of composition C0 = CE
Result: Eutectic microstructure (lamellar structure)
-- alternating layers (lamellae) of and phases.
T(C)
L: C0 wt% Sn
300
Pb-Sn
system
200
L+
100
183C
TE
20
18.3
40
Micrograph of Pb-Sn
eutectic
microstructure
: 97.8 wt% Sn
: 18.3 wt%Sn
60
CE
61.9
80
160 m
Adapted from Fig. 9.14,
Callister & Rethwisch 8e.
100
97.8
C, wt% Sn
Chapter 9 - 24
Chapter 9 - 25
Microstructural Developments
in Eutectic Systems IV
For alloys for which 18.3 wt% Sn < C0 < 61.9 wt% Sn
Result: phase particles and a eutectic microconstituent
T(C)
L: C0 wt% Sn
L
300
Pb-Sn
system
200
L+
TE
100
L+
20
18.3
primary
eutectic
eutectic
40
60
61.9
Just above TE :
C = 18.3 wt% Sn
CL = 61.9 wt% Sn
S
= 0.50
=
W
R+S
WL = (1- W) = 0.50
Just below TE :
80
C, wt% Sn
100
97.8
C = 18.3 wt% Sn
C = 97.8 wt% Sn
W = S = 0.73
R+S
W = 0.27
Chapter 9 - 26
T(C)
200
L+
+
100
20
40
hypoeutectic: C0 = 50 wt% Sn
(Figs. 9.14 and 9.17
from Metals
Handbook, 9th ed.,
Vol. 9,
Metallography and
Microstructures,
American Society for
Metals, Materials
Park, OH, 1985.)
L+
TE
60
80
eutectic
61.9
Adapted from
Fig. 9.17, Callister &
Rethwisch 8e.
C, wt% Sn
175 m
100
(Pb-Sn
System)
160 m
eutectic micro-constituent
Adapted from Fig. 9.14,
Callister & Rethwisch 8e.
cool
heat
cool
heat
cool
heat
L + Fe3C
- Eutectoid (B):
+ Fe3C
T(C)
1600
1400
1200
+L
(austenite)
1000
800
1148C
+Fe3C
727C = T eutectoid
600
120 m
Result: Pearlite =
alternating layers of
and Fe3C phases
(Adapted from Fig. 9.27,
Callister & Rethwisch 8e.)
400
0
(Fe)
L+Fe3C
Fe3C (cementite)
2 important
points
- Eutectic (A):
+Fe3C
1
0.76
4.30
6.7
C, wt% C
Fe3C (cementite-hard)
(ferrite-soft)
Adapted from Fig. 9.24,
Callister & Rethwisch 8e.
Chapter 9 - 29
Hypoeutectoid Steel
T(C)
1600
+L
1200
(austenite)
+ Fe3C
800
727C
600
+ Fe3C
400
0
(Fe)C
pearlite
L+Fe3C
1148C
1000
1
0.76
(Fe-C
System)
Fe3C (cementite)
1400
6.7
C, wt% C
100 m Hypoeutectoid
steel
pearlite
proeutectoid ferrite
Adapted from Fig. 9.30, Callister & Rethwisch 8e.
Chapter 9 - 30
Hypereutectoid Steel
T(C)
1600
+L
1200
(austenite)
1000
L+Fe3C
1148C
+Fe3C
800
600
400
0
(Fe)
pearlite
+Fe3C
0.76
Fe3C
(Fe-C
System)
1 C0
Fe3C (cementite)
1400
6.7
C, wt%C
60 mHypereutectoid
steel
pearlite
proeutectoid Fe3C
Chapter 9 - 31
Hypereutectoid Steel
T(C)
1600
+L
1200
(austenite)
W =x/(v + x)
WFe
3C =(1-W)
+Fe3C
v x
800
V
600
pearlite
400
0
(Fe)
Wpearlite = W
X
1 C0
W = X/(V + X)
WFe C=(1 - W)
3
L+Fe3C
1148C
1000
0.76
Fe3C
(Fe-C
System)
+Fe3C
2
Fe3C (cementite)
1400
6.7
C, wt%C
60 mHypereutectoid
steel
pearlite
proeutectoid Fe3C
Chapter 9 - 32
1600
For a 99.6 wt% Fe-0.40 wt% C
1200
1148C
determine the following:
(austenite)
a) The compositions of Fe3C
1000
+ Fe3C
and ferrite ().
800
727C
b) The amount of cementite
(in grams) that forms in
600
+ Fe3C
100 g of steel.
400
0
c) The amounts of pearlite
1
2
3
4
5
C , wt% C
and proeutectoid ferrite
() in the 100 g.
L+Fe3C
Chapter 9 - 33
Fe3C (cementite)
6.7
WFe 3C
R
C C
0
R S CFe 3C C
0.40 0.022
0.057
6.70 0.022
1600
1400
T(C)
1200
+L
(austenite)
+ Fe3C
800
727C
S
+ Fe3C
600
400
0
L+Fe3C
1148C
1000
Fe C (cementite)
C C0
C , wt% C
6.7
CFe
3C
Chapter 9 - 34
Wpearlite
V
C C
0
V X C C
0.40 0.022
0.512
0.76 0.022
1600
1400
T(C)
1200
+L
(austenite)
1000
+ Fe3C
800
727C
VX
600
400
0
+ Fe3C
1
C C0 C
L+Fe3C
1148C
C, wt% C
Chapter 9 - 35
Fe C (cementite)
C0 = 0.40 wt% C
C = 0.022 wt% C
Cpearlite = C = 0.76 wt% C
6.7
Ti
Mo
Si
Cr
Mn
Ni
Ceutectoid changes:
Ceutectoid (wt% C)
T Eutectoid (C)
Teutectoid changes:
Ni
Cr
Si
Ti Mo
Mn
Chapter 9 - 36
Chapter 9 - 37
KULLIYYAH OF ENGINEERING
INTERNATIONAL ISLAMIC UNIVERSITY MALAYSIA
Pearlite
Chapter 9 -
Chapter 9 -
Course pearlite
Upper bainite
KULLIYYAH OF ENGINEERING
INTERNATIONAL ISLAMIC UNIVERSITY MALAYSIA
Fine pearlite
Lower Bainite
Isothermal transformation
diagram for an iron-carbon alloy
of eutectoid composition,
including austenite to bainite
transformation
Chapter 9 -
MARTENSITE
Martensite is formed when austenitized iron-carbon alloys are
rapidly cooled ( quench) to a relatively low temp( in the vicinity
of the ambient).
Martensite is a none-equilibrium single phase structure that
results from diffusionless transformation of austenite.
The martensitic transformation occurs when the quenching rate
is rapid enough to prevent carbon diffusion.
Because the martenisitic transformation does not involve
diffusion, it occurs almost instantaneously; the martensite grain
nucleated and grow at a very rapid rate thus is time
independent
Matensite grains take on a plate like or needlelike appearance
Fig 10.21
Chapter 9 - 41
Example
Aftercoolingandholdingat700Cfor104s,
approximately50%ofthespecimenhastransformed
tocoarse
pearlite.
A=austenite
B=bainite
M= matensite
P = pearlite
Summary
Phase diagrams are useful tools to determine:
-- the number and types of phases present,
-- the composition of each phase,
-- and the weight fraction of each phase
Chapter 9 - 43
Homework (Callister)
9.47 (a)What is the distinction between hypoeutectoid
and hyperutectoid steels?
(b) in a hypoeutectoid steel both eutectoid and
proeutectoid exits. Explain the difference between them.
What will be the carbon concentration in each?
9.50 Consider 1.0 kg of autenite containing 1.15 wt% C ,
cooled to below 725oC
(a)What is proeutectoid phase?
(b)How many kg each of total ferrite and cementite form
(c)How many kg each of perlite and the proeutetoid phase form?
(d)Schematically sketch and label the resulting microstructure
Chapter 9 - 44
ANNOUNCEMENTS
Reading:
Core Problems:
Self-help Problems:
Chapter 9 - 45