Beruflich Dokumente
Kultur Dokumente
INTHEAT
Friday 8th July 2011
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hiTRAN
Matrix
Improved heat and mass transfer
and reduced
fouling
Blue dye:
Element
Red dye:
A) Laminar flow
Copyright Cal Gavin 2011
B) turbulent flow
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Case study
Problem
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Case study
Lukoil - refinery
Volgograd
Optimised Engineering
Solution
Study identified hiTRAN
System would solve the
problem
Reduce maldistribution on
tubeside - balance flow
Increase tubeside heat
transfer
hiTRAN System retrofitted in
just 2 weeks
Copyright Cal Gavin 2011
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Case study
Benefits to Lukoil
hiTRAN System increased
performance from 27.8MW
to 32.4MW
4.6 MW energy load saving
without requiring new fired
heater
Fuel saving of over
US$500K per year (at full
flow rate)
Enables higher plant
throughput
Increased plant profit!
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Case study
Rosneft - Novokuibyshevsk
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Case study
Rosneft - Novokuibyshevsk
Design Comparisons
No. of bays/bundles
No of passes
Flow length m
Tubeside htc W/m2OC
Overall htc (bare) W/m2OC
Total Surface Area m2
Plot space m2
Weight tonnes
Total Fan Power kW
Pressure Loss, Bar
Annual cost of electrical fan power
US$
Copyright Cal Gavin 2011
Empty tube
design
5/10
12
108
44
35
18,100
123.3
84
165
0.71
105,000
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design
1/2
2
18
307
180
3,600
24.1
16
33
0.71
21,000
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D2.1, 6 month
Heat Transfer Promoters
Twisted Tapes, Static mixers, Helically-coiled
wires, Core Tubes and hiTRAN turbulators
Comparisons
Between hiTRAN, Twisted tapes
and coiled wires
The Influence of the boundary layer and overcoming the
limitations in the heat transfer.
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