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Introduction
Acouplingisadeviceusedtoconnecttwoshaftstogetherat
theirendsforthepurposeoftransmittingpower.
Forgoodcoupling,itisessentialtotransmitcompletepower
andtorque.
Cutting:
Inthatcuttherawmaterialasperrequirement,weight&dimensions
Forthesewecancuttingmachine
orwaterjetcutter.
Heating:
Theseissecondprocessdoneoncutting
metal.
donebyusingcupshaped.
Drilling:
ThepartisdrilledatPCDwheretheboltsisfitted.
Accordingtoapplicationof
numberboltsthedrillingisdone.
Surface Polishing:
Surfacepolishingisdonebyusingemerypaperorpolishing
machine.
Anti-Rust Coating:
Thisisdonetoprotecttheflangefromrustbyusingspray
method.
Shaft:
Thematerialusedformakingtheshaftis
ductilemateriale.g.plancarbonsteel.
Itisgenerallymadebyextrusionprocessorrollingprocess.
Extrusion process
Extrusionisaprocessusedtocreateobjectsofafixed
cross-sectionalprofile.
Amaterialispushedthrougha
dieofthedesiredcross-section.
Upsetforming:
Itincreasethediameterofwork
piecebycompressingitslength.
Key:
Inmechanicalengineering,akeyisamachineelementusedto
connectarotatingmachineelementtoashaft.
Thekeypreventsrelativerotationbetweenthetwopartsand
mayenabletorquetransmission.
Manufacturingprocessesforkeyare
A.
B.
C.
D.
SurfacecuttingTool
MillingMachine
Filing
SurfaceFinish
Filing:
Itisusedtogivedesiredshape.
Thekeywayareroughedoutbyusingfilingtool.
Surface Finishing:
Itislastprocesswhichgivestheclean
surfacefinish.
Itisdonebyemerypaperorpolishing
toolmachine.
Conclusion
Flange:
Material:Castiron
Processes:1.Casting
2.Forging
Nut&Bolt:
Material:Plaincarbonsteel(30C8) Processes:Forging
Key:
Material:Plaincarbonsteel(30C8)
Processes:1.Milling
2.Turning
Shaft:
Material:Plaincarbonsteel(40C8)
Process:Extrusion
Thank You