Beruflich Dokumente
Kultur Dokumente
WORKSHOP TECHNOLOGY
Section2
Week 1
INTRODUCTION
Content
a)
b)
c)
d)
e)
f)
g)
h)
Introductory remarks
Taaruf
Workshop Requirements
Attire
Rules & Regulation
Relevance
Safety
Closing remarks
Assignment # 1
Q&A
Introductory Remarks
Taaruf (1)
Lecturers
Technicians
- workshop tour
Demonstrators - during practical
sessions
Taaruf (2)
Workshop Coordinator
Senior Technical Assistant
Bro. Mohd Faisal Mohd. Room
Technicians
Workshop Requirements
Attire
Workshop Relevance
Exposure
practices
Actual
to general workshop
working life
Course Synopsis
Safety practices in engineering workshops;
measurement and measuring tools; introduction
to theory and practices of machining processes:
turning, milling, drilling, grinding; introduction to
theory and practices of fabrication processes:
benchworking, woodworking, moulding and
casting, welding, metal forming, and heattreatment operations.
Topic
Introduction
Topic
Drilling processes, drilling machines,
drills,
tool-holding, reamers,
countersinking,
counter-boring,
bench-work, hacksaws,
chisels,
files, taps
Topic
Sheet metal processes, blank
development, hand shearing tools,
mechanical shears, forming tools,
soldering brazing
11
12
13
Revision week
End of semester test
- 40 % [7
- 15 %
- 15 %
- 30 % [written
References:
1. Workshop Manual see Bro. Faisal
2. Kibbe, R.R., et al, Machine Tool Practice, Prentice Hall,
6th Edition, 1999
3. Kalpakjian, S., Manufacturing Processes for Engineering
Material, Addison Wesley, 1997
Overview (1)
Overview (2)
of reports:
SAFETY
Content
a)
b)
c)
d)
e)
f)
Relevance
Definition
Dos & Donts
Illustrations
Operational Issues
Q&A
Relevance (1)
Address
Relevance (2)
OSHA Legislation
LAWS OF MALAYSIA - Act 514
OCCUPATIONAL SAFETY AND HEALTH ACT
1994
An Act to make further provisions for securing the safety,
health and welfare of persons at work, for protecting others
against risks to safety or health in connection with the
activities of persons at work, to establish the National Council
for Occupational Safety and Health and for matters connected
therewith.
Definition
Human/machine/workplace interaction
Maximizes quality and efficiency of work
Maximizes human values such as safety,
satisfaction, comfort, learning
Illustrations (1)
Illustrations (2)
Illustrations (3)
ELECTRICAL SAFETY
Illustrations (4)
Danger of working with
machinery
Minimizing risks by proper
installation and use of
safety guards and devices.
The risk of accidents from
powered machinery is so
great OSHA estimates that
lack of machine guarding is
the second most frequent
safety violation in industry
today.
Illustrations (5)
Industrial Ergonomics
Physiology of the body
Parts of the body most
effected
Eye strain
Preventative measures
Correct use of office
equipment
Exercises and stress release
Illustrations (6)
Material Handling
Back
Safety
ILLUSTRATIONS (7)
Prevent workplace accidents by paying attention
to safety housekeeping considerations.
Good safety housekeeping can significantly
reduce accidents and injuries in any type of work
environment.
By developing good safety habits / by being
aware of their work environment and any hazards
associated with it, employees can help to create a
much safer workplace.
Safety awareness
Handling rubbish and excess materials
Keeping aisles and stairways clean
Using ropes and electric cords
Dealing with hazardous chemicals
ILLUSTRATIONS (8)
Authorization for welding
operations
Sparking and fire risk
Guards and protective barriers
Hazardous fumes and
ventilation
Proper welding safety
procedures
The use of respirators
Eye protection (welding
helmets,
filters, glasses and goggles)
Illustrations (9)
Many eye problems are caused
by not paying attention to the
work or by not wearing the
appropriate protective
equipment.
Eye Safety
Hearing Safety
Illustrations (10)
Matching the tool to the
job
Importance of state of
mind
Good safety practices
Personal protective
equipment
Most common cause of
Tool care and
workplace injuries today is
maintenance
due to employees not using
personal protective
equipment (PPE) as they
work.
How to properly use PPE
Matching equipment to the
hazard
Illustrations (11)
Illustrations (12)
Compressed gas is used for many
things - refrigeration, welding,
heating, and a number of other
functions.
Compressed gas can be dangerous,
and employees who work with them
need to know how to handle them
Associated hazards
properly.
Illustrations (13)
Workplace fires cause hundreds of millions
of dollars in damage and result in
numerous employee injuries, many of
which are fatal.
Work practices can contribute to the risk
of fire.
Common causes of workplace fires
Importance of good housekeeping
Other fire prevention measures
Various types of fire extinguishers
Using fire extinguishers
Evacuation and other employee s/
Illustrations (14)
Over 90% of crane-related accidents are caused
by human error, and that they are the key to
preventing these incidents.
Crane-related accidents can often be deadly,
due to the cumbersome and heavy loads that
are lifted.
A small miscalculation, or a brief moment of
inattention, and tragedy could strike.
Physical and mental preparation
Equipment inspection
Hazard assessment
Overhead cranes
General and operational safety devices
Crane operations
ILLUSTRATIONS (16)
Knowing basic first aid can often limit the severity
of any type of injury, or even prevent a death.
Not a day goes by without some type of injury
occurring. It can be as serious as a chemical burn,
or as minor as a small cut.
Any injury can be painful and affect an employee's
work performance, as well as their life off the job.
Cuts and bleeding
Muscle pulls and sprains
Burns
Broken bones
Shock
Artificial respiration and CPR
Illustrations (17)
Illustrations (18)
Full cooperation with any inquiry.
Focus to determine the cause of an accident
Goal to prevent similar accidents from
happening
Root-cause analysis
Importance of investigative interviews
Reporting near misses
Warning signs in accident prevention
Illustrations (19)
Illustrations (20)
How small changes in lifestyles can produce
big benefits.
Good wellness and fitness can significantly
help to improve safety records.
Accidents and injuries occur less frequently
with those who are healthier and in better
shape.
The importance of attitude
Blood pressure and other stress related
conditions
Nutrition and weight control
Drug and alcohol use
CLOSING REMARKS
Lack of efforts: lectures not attended,
assignments not properly done, textbook not
referred,
Time management
English language
Communication
ASSIGNMENT NO. 1
To prepare a report containing the
following points:
1. Engineering Workshop ground floor layout
2. Workshop Organizational chart
3. Machine functions
4. Observations on housekeeping, safety, signs,
SOPs, layout with comments on possible
improvements.
5. Conclusions from Introductory session &
Workshop Tour
THE END