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WORKSHOP 2

SOLID-TO-SOLID CONTACT

NAS133, Workshop 2, August 2011


Copyright 2011 MSC.Software

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NAS133, Workshop 2, August 2011


Copyright 2011 MSC.Software

WS2 - 2

Workshop Objectives
Learn to handle contact bodies with different mesh densities.

Software Version
MD Nastran 2011
Patran 2011

Required Files
search_order_start.ses

NAS133, Workshop 2, August 2011


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Problem Statement
To investigate how to conduct a contact analysis with two bodies that have
different mesh densities, this problem will include a mounting bracket that has
a coarse mesh and a loading block that is more finely meshed. The mounting
bracket has a fixed boundary condition of 0 on its left face. The loading block
has a force on its right face pushing it a total displacement of .003 inches into
the mounting bracket.
Mounting bracket

Loading block

Fixed BC
Displacement BC
NAS133, Workshop 2, August 2011
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Suggested Steps
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

Create a new database.


Build the starting model by running the session file, search_order_start.ses.
Review the load and constraints on the model.
Define two deformable contact bodies.
Set up a linear static analysis
Request contact results and run the analysis.
Review the Nastran input file.
Attach the Master result file.
Plot deformation and von Mises stress results.
Set deformation scale to true scale.
Make a Marker plot of Contact Status.
Plot Normal Contact Force as a vector plot on both bodies.
Display a Fringe Plot of Contact Status on both bodies.
Display a Fringe Plot of Normal Contact Stress on both bodies.

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Step 1. Create New Database


a

Create a new database:

a. Pull down File > New.


b. Enter contact_search_order
as the file name.
c. Click OK.
d. For New Model Preference,
accept all defaults by clicking
OK.

NAS133, Workshop 2, August 2011


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Step 2. Build Starting Model by Running a Session


File
Build a starting model by running a session
file:
a. Pull down File > Session > Play
b. Select search_order_start.ses
c. Click Apply to play the session file.

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Step 3. Review the Model


a

Review the model:


a. Click Smooth Shaded in the
Display group.
b. Review boundary conditions:
The left solid block is fixed at
one face.
c. Review loading: An enforced
displacement of 0.003 is
applied to the right block to
push it into the left block.

NAS133, Workshop 2, August 2011


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Step 4. Define Two Deformable Contact Bodies


a

Create contact body definition


for the left solid block:
a. Under the Load/BCs tab,
click Deformable in the
Contact Bodies group.
b. Enter mounting_bracket
for the New Set Name.
c. Click Select Application
Region.

d. Pick the solid with the


coarser mesh.

e. Click Add.
f. Click OK.

g. Click Apply.

d
c

f
g

NAS133, Workshop 2, August 2011


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Step 4. Define Two Deformable Contact Bodies


Create contact body definition for
the right solid block:
a. Enter loading_block for the
New Set Name.
b. Click Select Application
Region.

c. Pick the solid with the finer


mesh.

d. Click Add.
e. Click OK.
f. Click Apply.

e
a
c

b
f

NAS133, Workshop 2, August 2011


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Step 5. Set Solution Type to SOL 101


a

Set up a Linear Static analysis:


a. Under the Analysis tab, click Entire
Model in the Analyze group.
b. Click Solution Type.
c. Click Solution Parameters.
d. Click Results Output Format.
e. Check MASTER/DBALL and
uncheck XDB.
f. Click OK.
g. Click OK.
h. Click OK.

e
d
f

NAS133, Workshop 2, August 2011


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Step 6. Request Contact Results and Run the


Analysis
Request contact results output:
a. Click Subcases
b. Click on Default under
Available Subcases.
c. Click Output Requests.

d. Select Contact Results.


e. Click OK.

f. Click Apply.
g. Click Cancel.
To run the analysis:
h. Click Apply.

c
a
f

NAS133, Workshop 2, August 2011


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Step 7. Review Nastran Input File


Review the Nastran input file:
a. In the training directory locate
and open the file
contact_search_order.bdf
with any text editor.
b. Note the Case Control entry
BCONTACT = ALLBODY
indicating that all contact
bodies can potentially contact
each other. Note also that no
contact table (BCTABLE) is
present.

NAS133, Workshop 2, August 2011


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Step 8. Attach Master Result File


a

b
Attach the Master result file:
a. Under the Analysis tab, click Master/DBALL in the
Access Results group.
b. Select contact_search_order under Available Jobs.
c. Click Apply

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Step 9. Plot Deformation and Stress Results


a

d
Plot deformation and Von
Mises stress:
a. Under the Results tab
click Fringe/Deformation
in the Quick Plot group.
b. Select Stress Tensor for
Fringe Result.

c. Select Displacements,
Translational for
Deformation Result.
d. Click Reset Graphics to
clear the shading.

e. Click Apply.

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Step 10. Set the Deformation Scale to True Scale


Set deformation scale to true scale to accurately show
the contact between the bodies:

a. Click the Deform Attributes icon


b. Select True Scale.
c. Click Apply.

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Step 11. Make Marker Plot of Contact Status


Create a marker plot of Contact
Status on the mounting bracket.
a. View just the mounting
bracket (on left) by posting
only the mounting_bracket
group. (Not shown)

Contact Status
Marker Plots
h

d
j

b. Pull down Create > Marker >


Scalar.
c. Select Contact Status for
the Scalar Result.
d. Click the Display Attributes
icon.
e. Pull down Scalar Style, pick
the Solid Sphere.
f. Set Scale Factor to .03
g. Click Apply.
h. The solid sphere markers
appear on the mounting
bracket as shown.

Create a marker plot of Contact


Status on the loading block:
i. View just the loading block
(on right) by posting the
loading_block group. (not
shown)
j. When the block is displayed
it should have the solid
sphere markers as shown
above.

NAS133, Workshop 2, August 2011


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Step 12. Plot Normal Contact Force


Plot Normal Contact Force as a
vector plot on both bodies.
Display a normal force vector plot
on the mounting bracket:

a. View just the mounting bracket


by posting the group
mounting_bracket. (not
shown)
b. Pull down Vector for Method

Contact Normal Force


(marker plot)
f

c. For the Fringe Result select


Contact Force, Normal.
d. Pull down Resultant for Show
As.
e. Click Apply.

f. The normal force vectors will


appear on the mounting bracket
as shown.

Display normal force vectors on the


loading block:
g. View just the loading block by
posting the group
loading_block. (not shown)

h. The normal force vectors are


displayed on the loading block.

NAS133, Workshop 2, August 2011


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Step 13. Display a Fringe Plot of Contact Status


Display a fringe plot of Contact
Status on the mounting bracket:

a. View just the mounting bracket


by posting the group
Mounting_bracket

Contact Status
(fringe plot)

b. Pull down Object to Fringe.


c. For the Fringe Result select
Contact Status.

d. Click Apply.
e. The fringe plot will appear on
the mounting bracket as shown.
Display a fringe plot on the loading
block:

f. View just the loading block by


posting the group
Loading_block.
g. When the block appears it will
be displayed with the fringe
plot.

NAS133, Workshop 2, August 2011


Copyright 2011 MSC.Software

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Step 14. Display a Fringe Plot of Normal Contact


Stress
Display a fringe plot of Normal
Contact Stress on the mounting
bracket:
a. View just the mounting bracket
by posting the group
mounting_bracket

Contact Normal Stress


(fringe plot)

b. For the Fringe Result select


Contact Stress, Normal.
c. Click Apply.
d. The normal stress fringe plot
will appear on the mounting
bracket as shown.

Display a fringe plot of Normal


Contact Stress on the loading
block:
e. View just the loading block by
posting the group
loading_block.

f. When the block appears it will


be displayed with the fringe
plot.

NAS133, Workshop 2, August 2011


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