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RDCIS,SAIL
Introduction
RDCIS,SAIL
RDCIS,SAIL
RDCIS,SAIL
Operating parameters
Size of billets
Pusher practice
Flame practice
Operating temperature
RDCIS,SAIL
Refractory parameters
Volume stability
RDCIS,SAIL
RDCIS,SAIL
Furnace Roof :
Soaking Zone: 250 mm thick special shaped
bricks (60% Alumina) backed by 50 mm thick
Insulating castable
Heating Zone: 250 mm thick special shaped
Refractories (60% Alumina) backed by 50 mm
thick Insulating castable
Pre-Heating Zone: 250 mm thick special
shaped Refractories (40% Alumina) backed by 50
mm thick Insulating castable.
RDCIS,SAIL
RDCIS,SAIL
RDCIS,SAIL
RDCIS,SAIL
RDCIS,SAIL
RDCIS,SAIL
RDCIS,SAIL
A.P.(%)
BD(gm/cc)
CCS
(kg/cm2)
PLCR(%)
Thermal
shock
resistance
35-36%
alumina
brick
20-25
1.9-2.0
200-250
0.3-0.5 at
1450oC for
1 hr.
good
40-45%
alumina
brick
16-20
2.0-2.2
300-350
0.1-0.5 at
1500oC for
2 hrs.
good
50-60%
alumina
brick
18-20
2.15- 2.2
300-350
0.5 at
1450oC for 2
hrs.
good
Insulation
bricks
60
0.9
25-30
+/- 1.3
refractories
RDCIS,SAIL
RDCIS,SAIL
RDCIS,SAIL
Al2O3% , min 80
Fe2O3% , max
0.6
CaO% , max
0.5
Water requirement %,max
5
B.D.,kg/cm3, min 2.85
A.P.(%) , max
15
CCS,kg/cm2,at 1500oC/3 hrs.,min1200
PLC(%) ,at 1600oC/2 hrs. ,max +0.5
HMOR, kg/cm2,at 1400oC/30 min., min- 60
Al2O3% , min
- 80
Fe2O3% , max
- 0.6
CaO% , max
- 0.5
B.D.,gm/cc - 3.19-3.22
A.P.,% - 12-12.7
CCS,kg/cm2 - 1300-1400
PLC at 1600oC/ 2 hrs. (%) - 0.04- 0.05
HMOR at 1400oC/30 min, kg/cm2 , min.
100
Avg. pore diameter, micron - 1 - 2
Thermal spalling at 1300 oC/water, cycles-
RDCIS,SAIL
+25
RDCIS,SAIL
RDCIS,SAIL
RDCIS,SAIL
Ceramic fibres
HTZ grade
STD grade
Al2O3%
ZrO2%
33-36
44-48
16-19
45-48
52-55
--
Bulk density,kg/m3
128
96,64
2.5
3.0
15
15
60
40
SiO2%
at 1200oC-3.0
RDCIS,SAIL
RDCIS,SAIL
Conclusion
RDCIS,SAIL