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M&E TOTAL SOLUTION REPORT

PROPOSED RENOVATION WORKS OF THE


EXISTING LEVEL 4 & 5 WARDS AREA,
HEMODYLISIS AND KITCHEN AREA
FOR KPJ RAWANG HOSPITAL SDN BHD

M&E TOTAL SOLUTION REPORT


INTRODUCTION
3 UNIT ALCO CHILLER CAPACITY 133RT EACH
2 UNITS ON DUTY WHILE 1 UNIT STANDBY
TO INSTALL 2 NOS 150RT MAGNETIC CHILLER AS AN
ADDITIONAL REQUIREMENT

Existing Chillers
133 RT

133 RT

133 RT

7th Floor Plan


Mechanical & Electrical Services Floor

2 CATEGORIES PROBLEM
FROM CHILLER
DESIGN CHILLER PLANT

M&E TOTAL SOLUTION REPORT


CHILLER REPORT FROM KPJ RAWANG MAINTENANCE TEAM

M&E TOTAL SOLUTION REPORT

M&E TOTAL SOLUTION REPORT

M&E TOTAL SOLUTION REPORT

CHILLER 1

CHILLER 2

CHILLER 3

5 Feb 2014 SUMMARY


Problem : Low flow switch alarm
Solution : Reset alarm

SUMMARY
12 Mac 2015
Problem : Unit tripped
Solution : Reset the chiller alarm

SUMMARY
22 Jan 2014
Problem : Chilled water temp sensor
Solution : Replace new

30 Sep 2014
Problem : Low water flow switch disconnect
Solution : Replace with new cable

24 May 2015
Problem : Unit tripped
Solution : Reset the chiller alarm

7 April 11 April 2015


Problem :

unit trip due to condenser coil leaking

Unit trip due to Oil & core block


Solution : Weld the spot of leaking & change oil

28 May 2015
Problem : Leaving temperature sensor faulty
Solution : Replace with new temp sensor

23 Oct 2015
Problem : sensor entering chiller faulty
Float ball faulty
Solution :replace new

24 May 2015
Problem :

Low pressure
Solution : topup gas

28 July 2015
Problem : Leaving temperature sensor faulty
Solution : change sensor

24 Nov 2015
Problem : sensor entering chiller & float valve ball faulty
Solution : change new sensor & replace float valve ball

26 May 2015 28 May 2015


Problem :

Low pressure

Low flow alarm


Solution : topup gas & change float ball valve for condense water

10 Sept 2015
Problem : Suction pressure fault
Solution : reset & test run the unit

28 July 2015
Problem : Chiller trip cause of chilled water pump stop
Solution : change sensor & topup refrigerant

23 Oct 2015
Problem : Outdoor temp sensor faulty
Solution : change new sensor

13 Aug 2015
Problem : alarm trip flow loss
Solution : reset unit

24 Nov 2015
Problem : Outdoor temp sensor faulty
Solution : change new sensor

23 Oct 2015
Problem : Float ball faulty
Solution : to replace new

8 Dis 2015
Problem : suction temp sensor faulty
Solution : replace new

24 Nov 2015
Problem : sensor entering chiller & float valve ball faulty
Solution : change new sensor & replace float valve ball
7 Dis 2015
Problem : trip
Solution : reset alarm & test run.
12 April 2016-25 April 2016
Problem [MAJOR] : low discharge pressure due to leaking condenser
Solution : replace new condenser coil

M&E TOTAL SOLUTION REPORT


2. DESIGN CHILLER PLANT
VENTILATION
WE FOUND OUT THAT AMBIENT TEMPERATURE IS TOO HIGH FOR NORMAL CHILLER UNIT DUE TO WALL IS TOO HIGH
HOT AIR CIRCULATE INSIDE THE CHILLER PLANT AND NOT DISCHARGE THROUGH THE ATMOSPHERE DUE TO HIGH WALL
FAN EXPULSION BEEN OBSTRUCTED
SOLUTION
ACCORDING TO ASHRAE (AMERICAN SOCIETY OF HEATING, REFRIGERATING, AND AIR-CONDITIONING ENGINEERS), THERE
MUST BE A PROPER VENTILATION SYSTEM FOR THE CHILLER TO DISCHARGE HOT AIR TO OUTSIDE AND NOT CIRCULATE
AROUND THE PLANT AREA.

ASHRAE

M&E TOTAL SOLUTION REPORT

VS

M&E TOTAL SOLUTION REPORT

M&E TOTAL SOLUTION REPORT

M&E TOTAL SOLUTION REPORT


From our finding,

Repetitive problem occur from chiller itself such as temperature


sensor, etc
Ventilation issues lead from current design chiller plant that
ventilation been obstructed due to high wall on the chiller plant