Welcome

TO

PULVERISERS

OPERATION

OPERATING PARAMETERS
FOR
SMOOTH
AND
AS
PLANNED MILL OUTPUT THE
MILL SHOULD BE OPERATED
AS
PER
THE
O&M
INSTRUCTION MANUAL.

Hazardous & Incorrect

operation
Excessive raw coal feeding.
Coal spillage
Chocking of pyrite hopper
Damage of scrapper assembly
Mill fire

Hazardous & Incorrect

operation
Operating with lower mill outlet
temperature.
Coal will not be dried properly.
Coal paste formation reducing output.
Coal sticking inside the mill surface.
Blocking of outlet pipe may result in
Mill fire.

Hazardous & Incorrect

operation
Operating with high mill outlet
temperature.
Volatile gases released earlier may
result in Mill fire.
May damage rubber components.
Damage to oil.

Hazardous & Incorrect

operation
Operating with lower mill air flow.
Pulverised Coal settlement in coal
pipes.
Chances of Mill fire.
Coal spillage.
Improper fire ball operation.

Hazardous & Incorrect

operation
Operating with Higher mill air flow.
High wear in mill and coal pipes.
Chances of improper Mill fineness.
Coarser coal to furnace, bottom
carbon loss.
Improper fire ball operation.

Hazardous & Incorrect

operation
Operating with 0ne of the mill outlet
gate partially closed.
Higher mill pressure drop .
Chances of Mill fire.
Damage of rubber components.
Damage to Oil.

Hazardous & Incorrect

operation
Operating with pyrite outlet gate
closed for long.
Chances of Mill fire due to reject
accumulation.
Damage of scraper components.
Hot air flow blockage.

Hazardous & Incorrect

operation
Coal feeding before warming of mill.
Chances of Mill fire due to coal
sticking to mill components.
Spillage of coal due to improper
grinding.

Hazardous & Incorrect

operation
Stopping of mill or coal flow before
cool down.
Chances of Mill fire due to high temp
for left out coal air mixture.
Chances of PF pipe fire or puff.

Hazardous & Incorrect

operation
operating of mill with higher
fineness.
Reduction in mill output.
Chances of high mill vibrations.

Hazardous & Incorrect

operation
operating of mill with Low fineness.
Affect furnace operation.
Carbon loss in furnace bottom.

Hazardous & Incorrect

operation
operating of mill with obvious
mechanical problem.
Will damage more parts.
Chances of mill fire.
Hazardous to surrounding.

conclusion
Operating of mill should be as per
the instruction manual.
Any abnormality should be attended
and corrected urgently.

Thank
you