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Page 1
1.
Summary
03
2.
Material Properties
04
3.
Part thickness
05 -06
4.
07
5.
Results
08 - 23
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CONCLUSION
A pressure drop of 15MPa is expected across the system which indicates this material can
easily fill this part.
The overall melt front temperature drop is 1.2 C across the part, which is acceptable.
The weld lines might be visible to the eye due to zero degrees of two melts.
The part is expected to have warpage in X,Y,Z direction. Please refer to the data of the
particular warpage on page 19 to 22.
The hot spots in the slider side are due to the placement of the cooling channel. These areas
need cooling circuit or beryllium insert added to them if possible (refer to page 18).
AG10-07, 07 JULY 2010
Page 3
PP
Similar Material
Trade Name: Polypropylene PPC 5660
Material Family: PP
Mold : 20 C 60 C
Viscosity Index : VI(240)0111
Melt mass Flow Rate(MFR)(230C/2.16kg)
7.0g/10min
PVT Plot
Page 4
Page 5
Page 6
Gate size:
7.8mm
Page 7
Fig 3
Fig 2
Fig 4
Page 8
Page 9
Page 10
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Page 13
Air traps
The air traps (pink marks ) location are as show.
Page 14
Cavity cooling
Page 15
Core cooling
Page 16
Page 17
Hot spot
Slider
AG10-07, 07 JULY 2010
Slider
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The conclusions
Page 23
The End
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