GAS TURBINE

OPERATIONAL FUNDAMENTALS & FUNCTIONS

MUDASSIR NAWAZ
Management Associate (Batch-18)
Operations (Utilities)

CONTENTS
INTRODUCTION
FLOW DISCRIPTION
FUNDAMENTALS
DIFFERENT SECTIONS
STARTUP STEPS

INTRODUCTION
GAS TURBINE
Model PG-5371
ISO Rated Power 26.3MW
Control System MARK V(TMR)
RPM 5094
Drive Generator

FLOW DISCRIPTION
FUEL GAS

AMBIENT
AIR

EXHAUST
COMBUSTION
CHAMBER

COMPRESSOR
STARTING
MEAN

ATMOSPHERE
HRSG

TURBINE
LOAD

GAS TURBINE FUNDAMENTAL

BRAYTON CYCLE
1
2

P
4
1

2 COMPRESSION

3 COMBUSTION

4 EXPANSION

1 EXHAUST

GAS TURBINE SECTIONS

Accessory Section
Air Inlet Section
Compressor Section
Combustion Section
Turbine Section
Exhaust Section

ACCESSORY SECTION
Starting Means (Diesel Engine)
Torque Converter
Accessory Drive gear
Main/Auxiliary Lube Oil Pump
Emergency Lube Oil Pump
Main/Auxiliary Hydraulic
Oil Pump
Accessory
Drive Gear
Lube Oil Coolers
Lube Oil Filters

Torque
Converter

Main
Hydraulic
Oil Pump

To Hydraulic
Oil Pump
Bearing Oil

Trip Oil
Lube Oil
Filter
Trip Oil
Filter

F
5
VPR1-1

Shaft Driven
Gear Pump

F
5

Coupling
Oil Filter

Lube Oil
Cooler

VPR2-1

VR1-1
Auxiliary
Pump
Lube Oil Reservoir
1700 Gallon

F
0.5

Emergency
Pump

Coupling Oil

Coupling Oil

Bearing Oil

Accessory
Coupling

Lube Oil
Drain to
Reservoir

Active
Thrust

Inactive
Thrust

No # 1
Journal
Bearing

No # 2
Journal
Bearing

Load
Coupling

Load
Equipment

AIR INLET SECTION

Filter Compartment
Silencing Baffles
Trash Screens
Air Inlet Plenum
Inlet Guide Vanes

Trash
Screen
Air Flow

Silencing
Baffles
Filter
Compartment
Air Inlet
Plenum

IGV
Rack
Pinions

COMPRESSOR SECTION

Inlet Casing
Forward Casing
Aft Casing
Discharge Casing

4thth Stage
Air
10thth Stage
Air

Compressor
Rotor

17thth Stage
Air

COMBUSTION SECTION
Combustion Chambers
Fuel Nozzles
Crossfire Tubes
Spark Plugs
Flame Detectors
Transition Pieces

TURBINE SECTION
First Stage
Second Stage
1th Stage

nd Stage
2nd

EXHAUST SECTION
Diffuser
Exhaust Thermocouples
Diverter Damper
Guillotine Damper

FUEL GAS SYSTEM

Gas stop/speed ratio valve (SRV)
Gas control valve (GCV)
Gas pressure gauges
Gas vent valve
Gas fuel hydraulic trip relay
Hydraulic oil operated servo valves

P1

P2
SRV

20VG-1
P3
GCV

Gas
Nozzles

Fuel Gas

Trip Oil

VH5-1

65GC-1
90SR-1

Hydraulic Oil

STARTUP STEPS
START
(14HR(0% SPEED)

Auxiliary lube/hydraulic oil pump and Ratchet motor start,

Jaw clutch will engage, Diesel engine start

CRANKING
14HM(20% SPEED)

Purging

FIRE
(UPTO 50% SPEED)

Warming up time

ACCELERATE
14HA(50% SPEED)

At 60% speed Diesel engine disengage and shutdown

FSNL
14HS(95% SPEED)

At 95% speed aux lube/hydraulic oil pump stop, bleed valves

closes

TRIPPING CAUSES
High Inlet Filter P
Low Lube Oil Pressure
Low Trip Oil Pressure
High Exhaust Pressure
High Lube Oil Temperature
High Exhaust Temperature

High Temperature Spread

Loss Of Flame
Over Speed Trip
High Vibration
Diverter/Guillotine Damper Closed
CO2 Released

Questions are Welcome ???