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A LT E R N AT I V E T H I N K I N G

TM

COMPANY & SERVICE OVERVIEW

AXON DRILLING PRODUCTS

TA B L E O F C O N T E N T S

I.

CORPORATE OVERVIEW

II. DRILLING PRODUCTS OVERVIEW


III. HYDRAULIC TOP DRIVES
IV. ELECTRIC TOP DRIVES
V. CONTROLS AND UNITS

CORPORATE OVERVIEW

Corporate Structure

Specialized, Strategic Management Teams

Internal, Technology-Focused Product Expansion

Stable Product Base Through M&A Activities


AXON Drilling Products: CORPORATE OVERVIEW

Complete Product Offering

Equipment solutions available for diverse


onshore, offshore + subsea oilfield needs

Pressure Products

BOPs
BOP Control Units
Valves, Chokes and Actuators
Manifolds and Xmas Trees
MUX Systems
Discrete Pods

Well Intervention Products

Coiled Tubing Units


Frac & Well Service Units
Fluid Pumps and Units
Nitrogen Pump Units

Drilling Products

Top Drives
Makeup / Breakout Units
Pipe Handling
Rig Floor Controls
Screens
Robotic Welding System
DM-2 Automatic Driller
Hydraulic Power Units

Downhole Products

Coiled Tubing Orienter


Pressure-While-Drilling (PWD)
Gorilla Drilling Motors
Drilling Jars
MWD & LWD
Survey and Shock Tools

Tubular & RFID Products


Rig Concept & Design

Rig Packages
Equipment & System Integration
Rig Modifications
Engineering Studies

Premium Connections FLEXTM


Oilfield Drilling Tubulars
Temperature, Sensor & Container Tags
Asset Management Systems

AXON Drilling Products: CORPORATE OVERVIEW

Global Footprint

34 facilities spanning 8 countries

AXON Drilling Products: CORPORATE OVERVIEW

Aftermarket Services

Aftermarket is not an Afterthought is AXONs differentiating


TM

methodology to provide an exceptional aftermarket experience


to its customers in regards to both products and services.
BENEFITS:
24/7 worldwide field services and
technical support
Multidisciplinary engineering teams
Extensive technical library
SERVICES INCLUDE:

Repair / remanufacture / recertification


Reconditioned equipment purchase
Equipment trade-in
Replacement parts with local distribution
Field services and asset management
AXON Drilling Products: CORPORATE OVERVIEW

ADP OVERVIEW

ADP Overview

From the top drive to the drill floor,


we deliver solutions that feature:
Optimized designs
Product reliability
Ease of maintenance
Every product is engineered and
manufactured under ISO and API
quality management systems
AXONs expert installation and
aftermarket support are available
worldwide

AXONs drilling products are designed to minimize


equipment downtime while maximizing value
AXON Drilling Products: ADP OVERVIEW

ADP Facilities

Sampling of manufacturing facilities in US and Canada

AXON Drilling Products: ADP OVERVIEW

10

HYDRAULIC TOP DRIVES

50T Hyd. Top Drive


SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

100 Ton
50 Ton
15 Ton
9,500 ft-lb
8,500 ft-lb
7,600 ft-lb @
100 RPM
200 RPM

FEATURES / BENEFITS

Ideal for service rigs and shallow to


medium depth drilling rigs
Integrated Swivel and Traveling Block
Front Torque Track and Bushing
Integrated Backup Leg
Integrated Thread Saver
Top Drive Extend Available

AXON Drilling Products: HYDRAULIC TOP DRIVES

12

75T Hyd. Top Drive


SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

100 Ton
50 Ton
15 Ton
13,300 ft-lb
12,000 ft-lb
10,600 ft-lb @
100 RPM
200 RPM

FEATURES / BENEFITS

Ideal for service rigs and shallow to


medium depth drilling rigs
Integrated Swivel and Traveling Block
Front Torque Track and Bushing
Integrated Backup Leg
Integrated Thread Saver
Top Drive Extend Available

AXON Drilling Products: HYDRAULIC TOP DRIVES

13

100T Hyd. Top Drive


SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

100 Ton
50 Ton
15 Ton
19,000 ft-lb
17,100 ft-lb
15,200 ft-lb @
100 RPM
200 RPM

FEATURES / BENEFITS

Ideal for service rigs and shallow to


medium depth drilling rigs
Integrated Swivel and Traveling Block
Front Torque Track and Bushing
Integrated Backup Leg
Integrated Thread Saver
Extend frame and portable tracks for
optimal adaptability to rig

AXON Drilling Products: HYDRAULIC TOP DRIVES

14

(Dolly Track)

100T Hyd. Top Drive


SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

100 Ton
50 Ton
N/A
13,300 ft-lb
12,000 ft-lb
10,600 ft-lb @
100 RPM
200 RPM

FEATURES / BENEFITS

Integrated Swivel and Traveling Block


Front Torque Track and Bushing
Integrated Backup Leg
Integrated Thread Saver
Top Drive Extend Available

AXON Drilling Products: HYDRAULIC TOP DRIVES

15

150T Hyd. Top Drive (SD)


SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

150 Ton
100 Ton
15 Ton
19,000 ft-lb
17,100 ft-lb
15,200 ft-lb @
100 RPM
200 RPM

FEATURES / BENEFITS

Ideal for portable installation and


repowering older mechanical rigs
Integrated Swivel and Traveling Block
Back Torque Track and Bushing
Integrated Backup Leg
Integrated Thread Saver
Top Drive Extend, c/w Back Torque Track
Front Torque Track Available

AXON Drilling Products: HYDRAULIC TOP DRIVES

16

150T Hyd. Top Drive (HD)


SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

150 Ton
120 Ton
15 Ton
26,700 ft-lb
24,000 ft-lb
21,360 ft-lb @
90 RPM
180 RPM

FEATURES / BENEFITS

Ideal for portable installation and


repowering older mechanical rigs
Integrated Swivel and Traveling Block
Back Torque Track and Bushing
Integrated Backup Leg
Integrated Thread Saver
Top Drive Extend, c/w Back Torque Track
Front Torque Track Available

AXON Drilling Products: HYDRAULIC TOP DRIVES

17

(Dolly Track)

200T Hyd. Top Drive

SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

200 Ton
100 Ton
N/A
26,600 ft-lb
24,000 ft-lb
21,300 ft-lb @
100 RPM
180 RPM

FEATURES / BENEFITS

Integrated Swivel and Traveling Block


Back Torque Track and Bushing
Integrated Backup Leg
Integrated Thread Saver
Top Drive Extend
Front Torque Track Available

AXON Drilling Products: HYDRAULIC TOP DRIVES

18

250T Hyd. Top Drive (SD)

SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

250 Ton
150 Ton
25 Ton
26,700 ft-lb
24,000 ft-lb
21,360 ft-lb @
90 RPM
180 RPM

FEATURES / BENEFITS

Bail Hook-load Capacity


Hydraulic Motor (2-speed)
Complete Washpipe Assembly
Gooseneck, WP 5000 psi
Hydraulic Adjustable-height
Grabber Leg with 360 Rotation
Ideal for portable installation and
repowering mechanical rigs

AXON Drilling Products: HYDRAULIC TOP DRIVES

19

250T Hyd. Top Drive (HD)


SPECIFICATIONS
Rated Capacity
API Dynamic Capacity
Pull Down Capacity
Breakout Torque
Makeup Torque
Max Drilling Torque
Max Speed

250 Ton
150 Ton
25 Ton
36,200 ft-lb
32,600 ft-lb
28,900 ft-lb @
100 RPM
180 RPM

FEATURES / BENEFITS

Designed without gearbox for reduced


maintenance requirements
Integrated Swivel and Block Hook
Adapter
Back Torque Track and Bushing
Integrated Backup Leg & Thread
Saver
Top Drive Extend, c/w Back Torque
Track

AXON Drilling Products: HYDRAULIC TOP DRIVES

20

Top Drive Rentals

AXON offers a variety of top drive rental options


featuring our proprietary, patented designs
FEATURES / BENEFITS

Available for lease purchase or


straight rental
Includes applicable accessories,
on-site installation, and training
All AXON rental top drives are in
compliance with API 8C standards
Available rig survey prior to
installation
Once onsite, installation is
typically completed in less than 24
hours with little or no modification
to the rig
Spare parts readily available
24/7 support phone number
1-855-442-9661
AXON Drilling Products: HYDRAULIC TOP DRIVES

21

ELECTRIC TOP DRIVES

Dual Loadpath Design

LOADPATH 1
Load applied through
quill Nom 500T

Conventional Load
Operation

AXON Drilling Products: ELECTRIC TOP DRIVES

23

Dual Loadpath Design

LOADPATH 2
Load applied through
lifting collar Nom 500T

Heavy Duty
Bearings

Benefits
Capability to load the top drive
independen
t of the quill
Less downtime
Lower maintenance cost

AXON Drilling Products: ELECTRIC TOP DRIVES

24
24

Dual Loadpath Design

Reaction forces
through bearing

Restrained either
through locking
collar or quill

LOADPATH 3
Pull-down load
Nom 100T

Benefits
Allows for the use of additional
pulldown
force
during
operatio
n

Aids operational use


AXON Drilling Products: ELECTRIC TOP DRIVES

25
25

250T Electric Top Drive

Features
the highest
torque output
in its class

SPECIFICATIONS
API 8C Static Rated
Hoisting Capacity
API 8C Dynamic
(Rotating) Capacity
Horsepower
Pull Down Capacity
Max Continuous Torque
Max Breakout Torque
Max Speed

250 ton
158 ton
600 hp
25 ton
36,300 ft-lb @
84 rpm
55,700 ft-lb
209 rpm

FEATURES / BENEFITS

Drive gearbox separate from swivel


Dual load path design
360 rotating (137 lock points) lower pipe handling
section complete with hydraulic link tilt
On-board hydraulics, I/O modules and bus cable
Integrated backup leg & thread saver
Top drive extend, c/w back torque track and bushing
Mechanical gearbox brake rated at 19,000 ft-lb

AXON Drilling Products: ELECTRIC TOP DRIVES

26

350T Electric Top Drive


SPECIFICATIONS
API 8C Static Rated
Hoisting Capacity
Horsepower
Pull Down Capacity
Max Continuous Torque
Max Intermittent Torque
Max Speed

350 Ton
800 HP
100 Ton
42,000 ft-lb @
100 RPM
19,000 ft-lb
220 RPM

FEATURES / BENEFITS

Top drive mounted hydraulic power unit for auxiliary functions, including
cylinders and robotics
Heavy-duty mechanical quill brake (dynamic) rated at 38,000 ft-lb
Integrated back leg, back-up wrench, and thread saver
Safe and simple Pull Down via heavy-duty lugs connected directly to swivel
Drillers side and off drillers side service loop configuration
On-board I/O modules and bus cable eliminate costly and troublesome
multiconductor control cable

AXON Drilling Products: ELECTRIC TOP DRIVES

27

500T Electric Top Drive (SD)


SPECIFICATIONS
API 8C Static Rated
Hoisting Capacity
API 8C Dynamic
(Rotating) Capacity
Horsepower
Pull Down Capacity
Max Continuous Torque
Max Intermittent Torque
Max Speed

Superior
performance in
an optimized,
compact design

500 ton
470 ton
900 hp
100 ton
41,500 ft-lb @
110 rpm
62,800 ft-lb
225 rpm

FEATURES / BENEFITS

Becket or integrated travelling block version available


Designs to suit either monorail or dolly Track masts
Top drive mounted hydraulic power unit for auxiliary
functions, including cylinders and robotics
Heavy-duty mechanical quill brake (dynamic) rated at
38,000 ft-lb
Integrated back leg, back-up wrench (rated at
106,000), and thread saver
Safe and simple pull down via heavy-duty lugs
connected directly to swivel (100 ton)

AXON Drilling Products: ELECTRIC TOP DRIVES

28

500T Electric Top Drive (HD)


SPECIFICATIONS

Engineered for
reliability and
versatility

API 8C Static Rated


Hoisting Capacity
API 8C Dynamic
(Rotating) Capacity
Horsepower
Pull Down Capacity
Max Continuous Torque
Max Intermittent Torque
Max Speed

500 ton
470 ton
1,200 hp
100 ton
61,000 ft-lb @
100 rpm
100,000 ft-lb @
200 rpm
200 rpm

FEATURES / BENEFITS

Becket or integrated travelling block version available


Designs to suit either monorail or dolly track masts
Top drive mounted hydraulic power unit for auxiliary
functions, including cylinders and robotics
Heavy-duty mechanical quill brake (dynamic) rated at
38,000 ft-lb
Integrated back leg, back-up wrench, and thread saver
Safe and simple pull down via heavy-duty lugs
connected directly to swivel (100 Ton)

AXON Drilling Products: ELECTRIC TOP DRIVES

29

1,250T Electric Top Drive


SPECIFICATIONS
API 8C Static Rated
Hoisting Capacity
Power output
Max continuous torque
Max make-up torque
Max break-out torque
Max speed
Weight
Height

1,250 ton
2,300 hp
105,000 ft-lb
130,000 ft-lb
155,000 ft-lb
275 rpm
66,000 lb
30.5 ft

AXON Drilling Products: ELECTRIC TOP DRIVES

30

Summary
FEATURES / BENEFITS

Rig adaptability and ease of rig up/rig down


AXONs patented dual load path top drives have
over a decade of field-proven reliability & are
designed with customer needs in mind
Fast and simple load path replacement in cartridge form
Design includes dual load path with segregated
drive & quill support
Small footprint and high torque output
AXON top drives are engineered with an optimized,
compact design
AXON Drilling Products: ELECTRIC TOP DRIVES

UNITS & CONTROLS

250T Hydraulic Power Unit


SPECIFICATIONS

Flow Rate: 220 GPM


Horse Power: 500 HP
2 Denison P-14 Pumps
220 Service Loop
Dual 160HP Coolers
Emergency Shutdown
System
All Season Hydraulic Fluid
(-20oC to 40oC)
Caterpillar C15 engine with
tri-drive gearbox

Optional Configuration:
Enclosed cold weather skid
Cold weather hydraulic fluid (-40oC to 20oC)
Hydraulic fluid tank heater
Engine Options: Detroit Diesel or customer request
Denison P-24 pump

FEATURES / BENEFITS

Superior Flow Paths


Less Fuel Consumption
Reduced Heat Production

AXON Drilling Products: UNITS & CONTROLS

33

DM-2 Automatic Driller

Intelligent algorithms assess hook weight, block


speed, braking capacity, & brake response time
Detects, warns, and protects against collisions to
the crown by monitoring the blocks movement
(uses an encoder in the drawworks drum and
block height calibration procedure)
Prevents:
Hoisting with closed BOP rams
Overloading the derrick with pull limit protection
Collisions between racking board and top drive
elevators when extended

AXON Drilling Products: UNITS & CONTROLS

Identifying and Tracking Equipment Data


FEATURES / BENEFITS

Long range equipment identification via RFID technologies


1000 ft. location range

Faster field service processes for reduced downtime


Reduce maintenance time and cost at service centers
Access equipment technical data, service history, location, etc.
Ruggedized intrinsically safe tag solutions
ATEX Zone 1, Class 1 Division 2
LED and beacon communication modes

AXON Drilling Products: UNITS & CONTROLS

35

250T
AC Top
Drive
Drillers
Controls

We specialize in numerous
types of Drillers Controls to
suit your specifications

AXON Drilling Products: UNITS & CONTROLS

36

Local Equipment Room / Cabin

Our LERs & Drillers Cabins are designed to seamlessly


accommodate and integrate a wide array of equipment

AXON Drilling Products: UNITS & CONTROLS

RigScopeTM Control System


SPECIFICATIONS

Drillers Chair or standalone consoles


Integrated Zone Management System
Automated Mud Pump Synchronizer and
TripTank Auto-leveling
Emergency Shutdown System
Fire and Gas integration
Rig floor communication / CC T V
RigScope Drilling Recorder for managing and
monitoring rig operations with IADC reporting
Network system / redundancy
FMECA reviews for all critical equipment
Visual Fault monitoring
HMI software

User-friendly interface / control system improves


safety, reliability, monitoring & maintenance functions
AXON Drilling Products: UNITS & CONTROLS

Hydraulic Power Unit

Highly efficient, ultra-quiet HPU


Compact
Seawater-cooled (vs.
fans)
Simplified flow paths
Designed for
serviceability (ease of
access, maintenance,
operation)

AXON Drilling Products: UNITS & CONTROLS

250T AC
Top Drive
Drawworks

AXON Drawworks: Think Configurable


Configurable motor arrangements
Configurable braking unit (calipers / number of rotor discs)
Configurable drum size depending on lift requirements

SPECIFICATIONS

Maximum continuous power up


to 9,000hp
Lifting capacity up to 1,500 tons
Proven high capacity gearbox
Suitable for various wireline sizes
Integral braking capacity

AXON Drilling Products: UNITS & CONTROLS

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