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MEDIUM
SEPARATION
SEPARATING VESSELS
Gravitational vessels (static-baths)
Centrifugal vessels (dynamic)
GRAVITATIONAL VESSELS
Gravitational units comprise some form of vessel into
which the feed and medium are introduced and the
floats are removed by paddles or merely by overflow.
The aim is to discharge the sinks particles without
removing sufficient of the medium to cause disturbing
downward currents in the vessel.
WORKING MECHANISM
The feed is introduced
on the surface of the
medium by free fall.
The medium is kept in
suspension
by
the
gentle agitation of the
rakes,
which
are
mounted on the central
shaft.
DRUM SEPARATOR
Built in several sizes up to 4.3m diameter by 6m long,
with maximum capacities of 450t/h.
Can treat feeds of up to 30cm in diameter.
Drum separators are inherently more suited to the
treatment of metallic ores, where sinks product is
normally 60-80% of the feed, rather than to coal,
where the sinks product is only 5-20%.
WORKING MECHANISM
Separation is accomplished
by the continuous removal of
the sink product through the
action of lifters fixed to the
inside of the rotating drum.
The lifters empty into the
sink launder when passing
the horizontal position.
Longitudinal
partitions
separate the float surface
from the sink-discharge
action of the revolving lifters.
WORKING MECHANISM
Two
drum
separators
mounted integrally and
rotating
together,
one
feeding the other.
The lighter medium in the
first compartment separates
a pure float product.
The sink product is lifted
and conveyed into the
second compartment where
the middling and the true
sinks are separated.
DREWBOY BATH
Widely used in the UK coal industry because of its
high floats capacity.
It is a wheeled dense-medium separator, where the
mixture is separated into two products. The densemedium suspension consists of water and magnetite of
the required concentration
WORKING MECHANISM
The raw coal is fed into the
separator at one end.
Floats are discharged from
the opposite end by a starwheel
with
suspended
rubber while sinks are lifted
out from the bottom of the
bath by radial-vaned wheel
mounted on an inclined
shaft.
.
NORWALT WASHER
This type of separator was developed in South Africa
and most installations are to be found in that country.
Raw coal is introduced into the center of the annular
separating vessel, which is provided with stirring
arms.
WORKING MECHANISM
Floats are carried by
stirrers, and are discharged
over a weir on the other side
of the vessel.
The discard sinks at the
bottom of the vessel and is
dragged along by scrapers
attached to the bottom of
the stirring arms.
The discard is discharged
via a hole in the bottom of
the bath.
TESKA BATH
Developed in Germany, uses a rotating bucket wheel
to remove coal reject.
It is a heavy medium separator used for coal of +6mm
size with capacities up to 800 t/h.
A very special feature of the machine is the large bath
width related to size of the machine. Feed sizes up to
1200mm edge length can be processed in this machine.
If magnetite is used as the heavy medium then it will
allow the use of medium densities up to 2.3 g/cm3.
CENTRIFUGAL SEPARATORS
Cyclone dense medium separators have now become
widely used in the treatment of ores and coal.
Much finer separations can be achieved than in
gravitational separators.
Feed to these devices is typically de-slimed at about 0.5
mm.
Good separations can be achieved for coal particles as fine
as 0.1mm, below this size separation efficiency is very
low.
Dense
material
is
centrifuged
to
the
cyclone wall and exits at
the apex.
Light product floats to
the flow around the axis
and exits via the vortex
finder.
VORSYL SEPARATOR
Coal preparation plant
Treatment of small coal sizes about 50mm at feed
rates of up to 120t/h.
The separating medium is magnetite (Fe2O3).
It separates the material on the basis of specific
gravity.
LARCODEMS
Large Coal Dense Medium Separator
It is used for large coal.
Its capacity is 250t/h and its diameter is 1.2m and length
is 3m.
Treatment of raw coal up to 100mm.
The unit consists of a cylindrical chamber which is
inclined at approximately 30 to the horizontal.
It consists of a cylindrical
shell
having
identical
tangential inlet and outlet
sections at either end.
Operated in an inclined
position and medium of the
required density is pumped
under pressure into the lower
outlet.
The rotating medium creates
a vortex throughout the
length of the unit and leaves
via the upper tangential
discharge and the lower
vortex tube.
TRI-FLO SEPARATOR
The Tri-flo separator is regarded as two Dyna
Whirlpool separators joined in series.
It is used in a number of coal, metallic ferrous, and
non-metallic ore treatment plants.
Its capacity is high than whirlpool.