Beruflich Dokumente
Kultur Dokumente
Lubricants also
Lubrication Regimes
Hydrodynamic lubrication
Elasto-Hydrodynamic Regime
Lubricant film
thickness 1/100th of a
paper sheet
SKF Reliability Systems
Withstanding pressure of 10
cars on a finger nail
Contamination Particles
Contamination Particles
Viscosity Minimums
Synthetic ISO VG 32
oil having a viscosity
index of 138.
SAE grades
gear oil
SAE grades
crankcase oil
AGMA grades
ISO VG
Kinematic
viscosities
Viscosity
Equivalents
SKFReliabilitySystems
Saybolt
viscosities
Composition of a Lubricant
Oil Types
Petroleum Oils
Napthenic
Paraffinic
Synthetic Oils
Diesters
Silicones
Fluorocarbons
Synthetic Hydrocarbons
Oil Additives
Anti-Corrosion
Anti-Foam
Anti-Oxidant
EP (Extreme Pressure)
AW (Anti-Wear)
Detergent
Dispersant
VI-improvement
Additives
Antifoam
Anticorrosion
VI-improvement
Anti-oxidant
without
with
without
with
Additives
E.P.
Polar
Temperature
Phosphorus
Chlorine
Sulphur
With oil
additive
Solid
Load
SKF Reliability Systems
SolidAdditives
What is Grease?
A grease is 90 % oil held in a thickener (10 %)
Think of the
thickener as a
sponge holding
the oil
Grease Grades
Penetration
[* 0.1 mm]
Appearance
Use
gear boxes
etc.
000
00
0
445 - 475
400 - 430
355 - 385
Very Fluid
Fluid
Semi-Fluid
1
2
3
310 - 340
265 - 295
220 - 250
Very Soft
Soft
Medium Hard
bearings
4
5
6
175 - 205
130 - 160
85 - 115
Hard
Very Hard
Extremely Hard
sealing
Incompatibility of Greases
A lithium
grease...
which is mixed
with a sodium grease
N a soap
Li com pl
C a com pl
Calcium soap
Lithium complex
Calcium complex
Sodium complex
Barium complex
Aluminum complex
Clay
Polyurea
C la y
Al com pl
Ba com pl
P o ly u re a
C a soap
Lithium soap
N a com pl
Thickners
Li soap
+ = Compatible
- = Incompatible
0 = Individual testing
required
Grease Thickeners
Thickener
Sodium soap
Lithium soap
Lithium complex
soap
Calcium soap
Aluminum soap
Sodium complex
soap
Calcium or barium
complex soap
Base oil
Temperature
Range, C
Reaction
to Wear
Mineral oil
Mineral oil
Mineral oil
-20 to 100
-20 to 130
-20 to 150
dissolves
resistant up to 90C
resistant
Mineral oil
Mineral oil
Mineral oil
-20 to 50
-20 to 70
-20 to 140
Mineral oil
-20 to 140
highly resistant
resistant
resistant up to
approx. 80C
highly resistant
Grease Thickeners
Thickener
Base oil
Temperature
Range, C
Reaction
to Wear
Bentonite
Aluminum
complex soap
Polyurea
Polyurea
Lithium soap
Lithium soap
Lithium soap
Mineral oil
Mineral oil
-20 to 150
-20 to 150
resistant
resistant
Mineral oil
SHC oil
di-Ester oil
Poly-Ester
Silicone oil
-20 to 150
-40 to 160
-50 to 110
-40 to 160
-40 to 170
resistant
resistant
resistant
resistant
highly resistant
Grease Run-in
Lubrication Modes
Greased for life
Sealed bearings
Initial grease selection important
Occasional relubrication /
replenishing
Open bearings
Consult SKF / general catalogue
Continuous relubrication
For highly demanding
applications, or for sealing
purposes
Consult SKF / general catalog
SKF Reliability Systems
Grease Replenishment
RelubricationintervalsfromSKFChartsarebased
onL01
99% of bearings will still be reliably lubricated
L10 Grease lives are approximately twice the L01
Grease life
Grease Replenishment
IftheGreaserelubricationintervalislessthan
sixmonths,topoffathalftherecommended
interval
ForGreaserelubricationintervalsoversix
months,completelyremoveandreplaceold
greasewithfreshgrease
Greasechartsdonotapplyincontaminated
environments
Grease Paths
Grease Escape
Circulating Oil
Oil Film
Compressed
Air
Air/Oil
Stream
Life of an Oil
Cleanliness Classifications
Two Cleanliness Classification systems are in use:
NAS 1638
ISO 4406
Oil Sampling
Regular sampling gives best results
Samples from Pressurized Piping is preferred
On-line Particle Counters are also available
Viscosity
Oxidation
Particle Distribution by size
Particle type and shape (by microscope)
Water Content
Loss of Additive Content
Standstill Precautions
Free Water in the Oil or Grease is the greatest
danger
Avoid High-Pressure Cleaning
Explore New Seals and Sealing Methods
New Labryinth-type seals are available