Beruflich Dokumente
Kultur Dokumente
TEXTILE
fibers.
Aims
To provide the knowledge of Basic Textile Engineering through teaching theory
Objectives
After completing this course you would be able to
get familiar with the history of Textile in general and textile history of Pakistan in
particular.
get acquainted with the Engineering process used to manufacture fibre, yarn and
the fabric
have basic knowledge of machines and raw material to produce textile products.
Processing of cotton
Cotton is the world's most important natural fiber.
In the year 2014, the global yield was 25 million tons from
35 million hectares cultivated in more than 50 countries.
There are six stages:
Cultivating
Picking
Ginning
Spinning
Weaving
Finishing
What is spinning???.....
The process fiber to yarn is called
as spinning.
What is Fabric?
these !!!!!!
Weaving:
Weaving is a method of fabric
Knitting:
To
Wet processing
Wet processing plays a vital role in the area of Pre-
Wet processing
but the staple is little short but strong and suitable for
hand picking.
The best known cotton varieties of Pakistan, NIAB-78,
evolved by the Nuclear Institute of Agriculture and
Biology (NIAB) , commonly grow in Sindh and covers
well over 50% of the area under cotton cultivation in
the country; similarly an other important variety MNH93 of Punjab; which has a higher yield and has shown
tolerance to cotton leaf curl virus disease.
FIBER MAKING
COTTON GINNING
AND
MACHINERY
FOR
BETTER GINNING OPERATIONS
mechanical means
Selection
When seed cotton is received in the factory
the first step is to do the selection work which is
based on
staple, grade and moisture content of seed cotton.
The seed cotton with excessive moisture content are
separated and dried so as to avoid weight losses and
the danger of there heated up.
Super
Reject
ed
Moisture content
Moisture is the most important single factor affecting
Drying
There are two methods of drying:
Bale press
Packaging is the final step in the processing of lint cotton at the gin.
There are four types of gin presses that product bales of differed
size and densities flat, modified flat, gin standard and gin universal.
Cotton bale press of various styles are in use, such as single, double
box down packing and the double box up packing. The bale press
consists of a ram, one or more rams, and a hydraulic system. A
pressure of 800 to 1200 tons is then applied to the bale about 22
pounds per cubic feet. Flat bales are normally packaged with six
steel bands having a strength of 3400 pounds.
A bale is usually uniform in weight as possible 175 to 180 kg, and
size 48 height 18 width and 22 length.
Fiber Testing
Testing
Moisture:
To determine the percentage of moisture regain in
cotton by moisture meter.
Length:
The determination of the staple characteristics of
the cotton is carried out by classers
who use the hand stapling method
or by using the fibrograph.
Strength:
To evaluate fiber strength by using the Pressley
Tester.
Elongation:
In order to evaluate the fiber elongation by Stelometer.
Trash
%:
To assess the trash % by using Trash Analyzer.
Fineness:
In the determination of the merit of cotton for spinning the
fineness of the fiber is greater importance.
The measurement of fiber fineness apparatus is called Micronaire.
Maturity:
In order to assess the fiber maturity ratio, by Lab
instrument is called FMT.
Colour Grade:
Image-processing solution to cotton color measurement
instrument test and evaluation by using the colouri meter.
What is Testing?
Testing is the way of control or the process to check
What is spinning???.....
The process fiber to yarn is called
as spinning.
Yarn Manufacturing
Textile manufacturing:
INTRODUCTION
TO YARN MANUFACTURING
order
to
make
a
manufacturing/spinning.
suitable
thread
is
called
yarn
Background
Spinning
Ring
Spinning
Carded
Yarn
Open-end
Spinning
Combed
Yarn
Carded Yarn
Combed Yarn
Open-end Yarn
Blowroom
Carding
Drawframe
Roter
Blow room
is the starting of the
spinning operation where
the fiber is opened, cleaned,
mixed , blend and micro
dust removed as well as
passed to carding machine.
Blowroom
cleaning
mixing or blending
micro dust removal
uniform feed to the carding machine
Blow room installations consists of a sequence of
process.
Lap formation
Lap formation
Carding machine
Carding.
Card
Machine for carding textile fibers,
a machine for disentangling fibers before they are
spun,
a machine for carding fiber materials for the
production of textiles;
a machine for carding cotton, wool, or other fiber, by
subjecting it to the action of cylinders, or drums
covered with wire-toothed cards, revolving nearly in
contact with each other, at different rates of speed, or
in opposite directions. The staple issues in soft
sheets, or in slim rolls called slivers.
Carding
is a mechanical process that breaks up locks and
Carding functions
the
Objectives of Carding
Carding
sliver formation
Sliver formation
Draw Frame
Drawing (Drawframe)
Six
Combing
Ring Frame
Ring Frame
Spinning process is done by the machine called Ring frame. Ring
frame converts the roving into a yarn. The roving bobbin taken
from the previous process Fly frame is mounted on Ring frame
either automatically or manually. The Ring frame stretches the
material using a drafting system and then twist is imparted to the
material coming out from the drafting system of Ring frame. Once
twist is imparted, the material is converted into a yarn. The yarn is
then subsequently wound on a package called ring Bobbin. A Ring
frame contains two sides. For example, if a Ring frame contains
1008 yarn delivery positions, then there will be 504 deliveries on
both sides. The delivery cop will revolve continuously with the
help of an element called Spindle which usually revolve at a speed
of about 20,000 rpm. Recent days, the maximum possible speed
limit is 25,000 rpm. Delivery yarns are classified as "Counts"
based on the linear density (thickness) of the yarn.
Ring Frame
What is Fabric?
these !!!!!!
Fabric
Weaving:
Weaving is a method of fabric
Knitting:
To
Braiding:
A braid is a complex structure or pattern
formed by intertwining three or more
strands of flexible material. Compared to
the process of weaving a wide sheet of
cloth from two separate, perpendicular
groups of strands (warp and weft), a braid
is usually long and narrow, with each
component strand functionally equivalent in
zigzagging forward through the overlapping
mass of the others.
Nonwoven:
Nonwoven fabric is a fabric-like material
made from long fibers, bonded together by
chemical, mechanical, heat or solvent
treatment. The term is used in the textile
manufacturing industry to denote fabrics,
such as felt, which are neither woven nor
knitted.
Weaving
Winding Process
Tubes etc)
Winding Process
Bobbin unwinding zone
Tension Zone
Clearing Zone
Joining Zone
Winding Zone
Warping
An operation where yarn is
Cone
Output:
Warping beam
form
Equally space all threads in the sheet from those on
each side
Place all threads under equal tension
Wind all threads onto a section beam with all threads
Warper Elements
Creel
Package holders
Tension devices
Guides
Stop motion
Eye board
Headstock
Comb
Beam drive
Packaging roll
Sizing (Slashing)
The method of applying a film forming
Primary objective
Increasing yarn abrasion resistance
Increasing yarn strength
Controlling yarn hairiness
Maintaining yarn flexibility
Maintaining yarn elongation
Maintaining good loom beam
preparation
FABRIC MANUFACTURING
(Weaving)
LOOM
A loom is a device used
to weave cloth.
The basic purpose of any loom is to
hold the warp threads under tension to
facilitate the interweaving of the
weft threads.
THE LOOM
MOTIONS OF LOOM
In order to interlace warp and
weft threads to produce a
fabric, the following motion are
necessary on any type of loom:
Weaving Mechanism
(Loom motions)
In order to interlace the warp and weft yarn, there are three operations which
qualitative.
1.Warp Stop Motion
2.Weft Stop Motion
3. Temple
4. Selvedge
in
excess
of
2,000
meters
per
minute.
filling thread and carry it all the way across the loom.
Knitting
to create a cloth.
Knitted fabric consists of consecutive rows of loops,
Wet processing
Wet processing plays a vital role in the area of Pre-
Wet processing
Pre-treatment
Scouring
Bleaching
Mercerization
Gray Inspection
It
SINGEING
The
objective of singeing is to
remove projecting fibres, which
gives it a fuzzy appearance, from the
surface of the fabric so as to give it a
smoother, cleaner appearance.
Desizing
The grey cotton fabric contains natural as well
Scouring
Scouring is the process by which all
natural and
additive impurities such as oil, wax, fat, and dust etc.
are removed from gray cloth.
Bleaching
Mercerization
Mercerization in textiles, is a chemical treatment applied
Fashion Design
Men Dresses
Ladies wears
Pakistani Cotton Lawn Suits are famous
Fashion Designers
ISO
(International Organization for Standardization)
ISO, the International Organization for Standardization.
ISO, develop and publish International Standards.
Popular standards:
ISO 9000 a series of quality management and quality assurance standards published by the International
Organization for Standardization.
ISO 14000 Environmental management
ISO 3166 Country codes
ISO 26000 Social responsibility
ISO 50001 Energy management
ISO 31000 Risk management
ISO 22000 Food safety management
ISO 4217 Currency codes
ISO 639 Language codes
WTO
World Trade Organization
The World Trade Organization (WTO) is an organization