UC2 - Water Treatment System (Group3)

WATER TREATMENT
SYSTEM OVERVIEW
Water treatment system provides cooling tower

make-up
water,
demineralized
service
water.
This
water,
plant
system
and
remove
suspended solid such as colloids, metal ions,

algae etc.
Water Treatment
Process
From Deep
Well
Chemical
Reactor
Raw Water
Tank
Filtered
Water
Tank
Reverse
Osmosis
Unit
To
Thickener
Activated
Multi
Carbon
Media
Filter
Filter
Clear
Water
Tank
To
Regenerati
on Waste
Water Pool
R/O
PermeateT
ank
Mixed Bed
Polisher
Demi.
Water
Tank
From deep well
Raw
water
tank
Chemical
Reactor
Clarifier
Clear
water
tank
Multi
Media
Filter
Filtered
water
Tank
Activated
Regeneration
Waste water poolTo thickener
RO Unit
Micro
Filter
RO
Permeate
tank
Mixed
Bed
Polisher
Demi Tank
carbon
Filter
Pre Treatment
System
Introduction
Raw water is introduced to chemical reactor in which it
is then mixed with other chemicals such as NaOH, PAC,
A- polymer, and NaOCl
PAC dosing
tank
Raw Water
Tank
NaOCl
NaOH
A - Polymer
Lamella Settler
Clear water
Tank
Thickener
Pre Treatment
Major equipment
Chemical reactor
Lamella settler
Chemical reactor
Is the equipment used in mixing chemicals to raw water
due to turbulence in the pipe
Retention time is almost uniform
The mixing energy is constant
Works like static mixer
Chemical reactor
Chemica Concentra Consumpti Operati
l
tion
on
on
NaOH
45 %
170 KG/day
1 day
PAC
10 %
510 KG/day
1 day
A-
100 %
50.8 KG/day
1 day
12 %
1360 KG/day
1 day
polymer
NaOCl
Lamella settler
Composed of plates with inclination of 54 deg.
Separates clear water from forming floc
Uses cross flow plate pack
Dimension: 8220 x 3520 x 3750
Capacity: 425 cu. M / Hr
Others
Raw water tank
Clear water tank
Thickener
Equipment
Specifications
Raw water tank 5WT TK

001 (A B)
Capacity : 5250 cu. M
Design temperature: 70 deg. C.
I.D: 23.8 M
H: 12.1 M
Raw water transfer pump ;

5WT P 801 (A C)
Power: 37 KW
Flow rate: 7.083 cu. M/ min
Head: 20 m
PAC dosing tank

Capacity: 20 cu. M
D: 2.9 M
H: 3.6 M
PAC dosing pump; 5WT P 819

(A C)
Max. Capacity: 420 520 mL/ min
Max. Pressure: 10 Bar
NaOH dosing tank
Capacity: .8 cu. M
D: 1 M
H: 1.5 M
NaOH dosing pump; 5WT P

809 (A C)
Max. Pressure: 10 Bar
A - Polymer dosing tank; 5WT

X 804
Dimension: 2350 x 1150 x 1030
A Polymer dosing pump

Max. Capacity: 18400 22000 mL/
min
Max Pressure: 7 Bar
NaOCl dosing tank; 5WT TK

811
Design temperature: 60 deg. C
D: 1.6 M
H: 2.5 M
Capacity: 4 cu. M
NaOCl dosing pump

10 Bar
Clear water tank

Capacity: 425 cu. M
Filtration System
Filtration System Piping Diagram

Phase 1
Dosing
Tank
NaHSO
3
Clear water tank
Cooling tower
Raw water pump
5WT-TK-803
NaHSO
Dosing
Pump
3
5WT-P-820 A/B/C
MMF
5WT-P-802A/B/C/D
RW in XV150
BW out XV 153
BW in XV152
RW out XV151
Cooling Tower
5WT-P-804A/B
ACF
5WT-FIL-801A/B/C/D
Filter Feed Pump
5WT-TK812
5WT-FIL-802A/B/C/D
BW out XV160
AC Service in XV157
BW in XV159AC Service out XV158

Vent XV162
Vent XV155
Air in XV154 Rinse out XV 156
Rinse out XV161
Air Blower
5WT-B-901A/B
Regeneration waste water pool

5WW-TK-801
Backwash Pump
5WT-P-805A/B
Filtered Water Tank

5WT-TK-804
Filtration
Process
Clear Water
Tank
NaHSO3
Dosing
Pump
In Service
MMF
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
Regeneration
Process
Clear Water
Tank
NaHSO3
Dosing
Pump
Rest for 1
minute
MMF
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
MMF
Drain
Ven 5 minutes
Clear Water
Tank
NaHSO3
Dosing
Pump
NaHSO3
Dosing Tank
t
MMF
ACF
Filter
H2O
Pump
Drain
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
Clear Water
Tank
Vent
MMF Air
Bubbling
5 minutes
MMF
NaHSO3
Dosing
Pump
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Drain
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
Clear Water
Tank
NaHSO3
Dosing
Pump
Rest for 2
minutes
MMF
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
Clear Water
Tank
MMF
BACKWASH
10 minutes
MMF
NaHSO3
Dosing
Pump
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
Clear Water
Tank
NaHSO3
Dosing
Pump
Rest for 2
minute
MMF
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
MMF Rinse
5 minutes
Clear Water
Tank
MMF
NaHSO3
Dosing
Pump
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
Activated Carbon Filter

Backwash
Clear Water
Tank
NaHSO3
Dosing
Pump
Rest for 1
minute
MMF
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
ACF
Backwash
10 minutes
Clear Water
Tank
MMF
NaHSO3
Dosing
Pump
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
Clear Water
Tank
NaHSO3
Dosing
Pump
Rest for 5
minute
MMF
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
ACF Rinse
5 minutes
Clear Water
Tank
MMF
NaHSO3
Dosing
Pump
NaHSO3
Dosing Tank
ACF
Filter
H2O
Pump
Air
Blowe
r
Regeneratio
n
Waste
Water Pool
Backwa
sh
Pump
Filtered Water
Tank
Equipment
Specifications
MMF
Clear Water Tank
5WT-TK-803
Capacity : 425m3
Cooling Tower Raw

Water Pump
5WT-P-804 A/B
Power : 30 kW
Speed : 1780 rpm
Head : 30m
Discharge Pressure : 0.4
MPa
Volume Flow Rate :
Filter Feed Pump

5WT -P-804 A/B/C/D
Power : 30 kW
Speed : 1780 rpm
Head : 30 m
5WT -FIL-801 A/B/C/D

Q:
ACF
5WT -FIL-802 A/B/C/D
Q:
Backwash Pump
5WT-P-805 A/B
Power : 37 kW
Speed : 1780 rpm
Head : 20 m
Volume Flow Rate :
Air Blower for MMF

Bubbling
5WT-B-801 A/B
Power : 11kW
Discharge Pressure :
Dosing Tank
5WT-TK-812
Capacity: 2.5m3
Dosing Pump
5WT-P-920 A/B
Power : 0.4 kW
Discharge Pressure : 0.5 MPa
Volume Flow Rate : 2.04 l/min
Dosing Tank Agitator

Power : 0.75 kW
Speed : 120 rpm
Filtered Water Tank

5WT-TK-904
Capacity : 425m3
REVERSE OSMOSIS
SYSTEM
REVERSE OSMOSIS
SYSTEM
OSMOSIS AND REVERSE OSMOSIS

REVERSE
OSMOSIS
OSMOSIS
OSMOTIC
PRESSURE
APPLIED
PRESSURE TO
OVERCOME
OSMOTIC
PRESSURE
LOW
CONC
.
HIGH
CONC
.
SEMI-PERMEABLE
MEMBRANE
Natural tendency of a solvent to pass

through a semi-permeable membrane
from less concentrated to a more
concentrated solution until both are of
the same concentration.
HIGH
CONC
.
LOW
CONC
.
SEMI-PERMEABLE
MEMBRANE
Pushing the solvent through the semipermeable membrane

from
high
concentration to low concentration
solution by applying pressure large
enough to overcome osmotic pressure.
Stably and Effectively removes:

-Micro fine Particles
-Dissolved salts
-Dissolved organic substances
Micro Filter
5WT-FIL-804 A/B/C/D
Line Mixer
Filtered Water Tank
RO High Pressure
Pump
5WT-P-907 A/B/C/D
Filtered Water Feed

Pump
5WT-P-906 A/B/C/D
XV-200 A/B/C/D
FWT
5WT-MX-902 A/B/C/D
PWT
RO Flushing Pump
5WT-P-907 A/B
HCV-248
HCV249
CIP
Tan
k
CIP
Micro
filter
HCV-241
HCV-243 A/B
5WT-9-808 A/B
2ND STAGE CIP

IN
HCV-224
A/B/C/D
Antiscalant
5WT-TK-813
RO PERMEATE
XV-253 A/B/C/D
2ND STAGE CONTROL

HCV-258 A/B/C/D
RO FLUSHING (REJECT)
XV-255 A/B/C/D
2ND STAGE CIP OUT

HCV-258 A/B/C/D
Antimicrobe
5WT-TK-814
5WT-P-821 A/B/C/D/E
RO FLUSHING IN
XV-250 A/B/C/D
5WT-P-822 A/B/C/D/E
1ST STAGE CIP IN

XV-222 A/B/C/D
HCV-247 A/B
RO SiO2
XV-251 A/B/C/D
CIP RETURN
HCV-257 A/B/C/D
Silica Analyzer
RO FLUSH OUT
(PERMEATE)
XV-256 A/B/C/D
RO RECYCLE
XV-252 A/B/C/D
XV-254 A/B/C/D
RWWP
1ST STAGE CIP OUT
HCV-223 A/B/C/D
EQUIPMENTS & SPECS

1. LINE MIXER
It is a static and in-line
type of mixing and
blending machine. It has
a right twist element
and a left twist element
for efficient reaction of
water and chemicals.
SPECIFICATIONS:
Manufacturer: Anico L & E Corp.
Dimensions: 8 X 1 X 1 X 8 X 1 850 L
EQUIPMENTS & SPECS

1.1 CHEMICAL DOSING
SYSTEM at LINE MIXER
Anti-microbe
used for organic
Anti-scalant
SPECIFICATIONS:
Manufacturer: Kempion
Capacity: 25 mL/min
foulingMax. Pressure: 1 bar
Rate of Injection: 3 mg/mL
MOTOR:
Rating: 0.82 A, 60 Hz
Speed: 1 735 rpm
solution Efficiency: 79.3%
- Hypersperse MS1300
- Aqueous acidic
of
phosphonates and
polymer
used
fouling
for
inorganic
EQUIPMENTS & SPECS

2. MICROFILTER
Arrests the leakage of
suspended solids in the
water before it enters
the RO membrane.
SPECIFICATIONS:
Manufacturer: Samyang
Design Pres./Temp.: 1.5 Mpa / 40 0C
Oper. Pres./Temp.: 0.9 Mpa / Amb.
Nominal Dim.: 3050W x 6600L x 3950H
Capacity: 120 m3/hr
Filtration Capacity: 5 microns
No. Of Cartridge Filters: 80
EQUIPMENTS & SPECS

3. RO HIGH
PRESSURE PUMP
It is a pump used to
increase the pressure of
water
to
overcome
osmotic pressure within
RO vessels.
SPECIFICATIONS:
Manufacturer: Dukji
Capacity: 3.333 m3/min
Head: 90 m
Power: 110 kW
Speed: 1 785 rpm
EQUIPMENTS & SPECS

4. RO MEMBRANE
Separates the permeate
(lower
concentration)
and
reject
(higher
concentration)
of
filtered water.
SPECIFICATIONS:
Manufacturer: CodeLine
Max. Operating Pressure: 300 psi
Temp. Range: -7 0C 49 0C
No. of Stage: 2
Micro Filter
5WT-FIL-804 A/B/C/D
Line Mixer
5WT-MX-902 A/B/C/D
FWT
RO High Pressure
Pump
5WT-P-907 A/B/C/D
PWT
XV-200 A/B/C/D
Filtered Water Feed

Pump
5WT-P-906 A/B/C/D
PROCESSES INVOLVED IN RO
SYSTEM
1.RO FLUSHING
2.NORMAL OPERATION
3.RO RECYCLING
4.CIP PROCESS
Antimicrobe
Antiscalant
RO FLUSHING IN
XV-250 A/B/C/D
CIP
Micro
filter
1ST STAGE CIP IN

XV-222 A/B/C/D
Filtered Water Tank
RO PERMEATE
XV-253 A/B/C/D
Silica Analyzer
RWWP
CIP
Tan
k
Line Mixer
FWT
Filtered Water Feed

Pump
Micro Filter
RO High Pressure
Pump
Filtered Water Tank
RO Flushing Pump
5WT-P-907 A/B
STARTS AT:
80 % cap. for 2 MBP running
PWT>
> 75 % cap. for 1 MBP running
5WT-LT-803
Antiscalant
RO FLUSHING
5 mins. Flushing prior to
START-UP
Every 12 hrs. for 10 mins.
OR
UNTIL PARAMETERS are:
Silica < 2000 ppb
Conductivity < 9 S/cm
2ND STAGE CONTROL

HCV-258 A/B/C/D
XV-255 A/B/C/D
Antimicrobe
RO FLUSHING IN
XV-250 A/B/C/D
CIP
Micro
filter
CIP
Tan
k
Silica Analyzer
RO FLUSH OUT
(PERMEATE)
XV-256 A/B/C/D
RWWP
Line Mixer
5WT-MX-902 A/B/C/D
Micro Filter
5WT-FIL-804 A/B/C/D
Filtered Water Feed

Pump
5WT-P-906 A/B/C/D
Filtered Water Tank
STARTS AT:
> 40 % cap.
5WT-LT-802
Parameter
RO High Pressure
Pump
5WT-P-907 A/B/C/D
FWT
XV-200 A/B/C/D
FWT
PWT
STARTS AT:
< 95 % cap.
5WT-LT-803
PWT
s
pH
Conductivi
ty
Silica
SDI
5WT-P-822 A/B/C/D/E
Antimicrobe
5WT-TK-814
CIP
Micro
filter
<6
79
< 400
S/cm
< 9 S/cm
< 100 ppm
< 2 000
ppb
5WT-P-821 A/B/C/D/E
Antiscalant
5WT-TK-813
2ND STAGE CONTROL

HCV-258 A/B/C/D
RO PERMEATE
XV-253 A/B/C/D
CIP
Tan
k
RO NORMAL OPERATION
Max. Volume Flow Rate In: 220
m3/hr
Total Permeate Recovery: 60 %
Feed Inlet Pressure: 0.8 MPa
Permeate Discharge Press.:
0.05 MPa
Silica Analyzer
Reject Discharge
Press.: 0.5
MPa
XV-254 A/B/C/D
RWWP
FWT
Filtered Water Tank
Filtered Water Feed

Pump
5WT-P-906 A/B/C/D
Micro Filter
5WT-FIL-804 A/B/C/D
RO High Pressure
Pump
5WT-P-907 A/B/C/D
STARTS AT:
> 40 % cap.
5WT-LT-802
XV-200 A/B/C/D
Line Mixer
5WT-MX-902 A/B/C/D
Filtered Water Tank
PWT
STARTS AT:
> 95 % cap.
5WT-LT-803
CIP
Micro
filter
Antiscalant
RO RECYCLE
CONTINUE UNTIL PARAMETER
IS:
Conductivity: < 9 S/cm
2ND STAGE CONTROL

HCV-258 A/B/C/D
Antimicrobe
CIP
Tan
k
Silica Analyzer
RO RECYCLE
XV-252 A/B/C/D
XV-254 A/B/C/D
RWWP
CIP CLEANING
Schedule: Quarterly
OR IF:
CIP
CIP
Three (3) chemicals are mixed separately with
permeate water (via CIP Return from other RO train) in
CIP Tank and is then fed and recirculated to RO
membrane.
NORMAL CIP CLEANING -> 8-15 hours / chemical
INTENSIVE CIP CLEANING -> 12-20 hours / chemical
Micro Filter
5WT-FIL-804 A/B/C/D
Line Mixer
Filtered Water Tank
RO High Pressure
Pump
5WT-P-907 A/B/C/D
Filtered Water Feed

Pump
5WT-P-906 A/B/C/D
XV-200 A/B/C/D
FWT
5WT-MX-902 A/B/C/D
PWT
RO Flushing Pump
5WT-P-907 A/B
HCV-248
HCV249
CIP
Tan
k
CIP
Micro
filter
HCV-241
HCV-243 A/B
5WT-9-808 A/B
2ND STAGE CIP

IN
HCV-224
A/B/C/D
Antiscalant
5WT-TK-813
RO PERMEATE
XV-253 A/B/C/D
2ND STAGE CONTROL

HCV-258 A/B/C/D
XV-255 A/B/C/D
2ND STAGE CIP OUT

HCV-258 A/B/C/D
Antimicrobe
5WT-TK-814
5WT-P-821 A/B/C/D/E
RO FLUSHING IN
XV-250 A/B/C/D
5WT-P-822 A/B/C/D/E
1ST STAGE CIP IN

XV-222 A/B/C/D
HCV-247 A/B
RO SiO2
XV-251 A/B/C/D
CIP RETURN
HCV-257 A/B/C/D
Silica Analyzer
RO FLUSH OUT
(PERMEATE)
XV-256 A/B/C/D
RO RECYCLE
XV-252 A/B/C/D
XV-254 A/B/C/D
RWWP
1ST STAGE CIP OUT
HCV-223 A/B/C/D
EQUIPMENTS
1.
CIP TANK
3. CIP FILTER
Design Temp.: 60 0C
Design P/T: 0.7 Mpa / 60 0C
Diameter: 2 000 mm
Operating P/T: 0.4 Mpa / amb.
Height: 2 600 mm *** Flow Rate: 200 m3/hr

Capacity: 7.3 m3
2.
Manufacturer: Samyang
CIP PUMP
Power: 37 kW
Speed: 1 780 rpm
Head: 40 m
Capacity: 3.333 m3
Motor: 59.5 amps, 60 Hz
PARAMETER MONITORED DURING CIP TANK FILLING

HEIGHT OF WATER (cm)
TRAIN
PHASE 1
PHASE 2
70
100
80
90
90
80
100
70
Level should not be less than 40 cm during draining and flushing.
CIP CLEANING
1ST STAGE CLEANING
1ST High pH -organic fouling
KLEEN MCT-511 Aqueous solution of chelant, surfactants and amines
ADD NaOH (PH 11.9-12) for maintaining high pH
2ND Low pH -inorganic fouling
KLEEN MCT-103 -Aqueous solution of an organic acid, inorganic acid and chelant
ADD HCl (PH 2-3) for maintaining low pH
3RD Biocide Biomate MBC 2881- disinfectant
2ND STAGE CLEANING
1st Low pH - inorganic fouling
KLEEN MCT-103 Aqueous solution of an organic acid, inorganic acid and chelant
ADD HCl (PH 2-3) for maintaining low pH
2nd High pH - organic fouling
KLEEN MCT-511- Aqueous solution of chelant, surfactants and amines
ADD NaOH (PH 11.9-12) for maintaining High pH
3RD Biocide Biomate MBC 2881- disinfectant
PWT
FWT
HCV249
CIP
Tan
k
CIP
Micro
filter
HCV-241
HCV-243 A/B
5WT-9-808 A/B
Antimicrobe
Antiscalant
1ST STAGE CIP IN

XV-222 A/B/C/D
HCV-247 A/B
CIP RETURN
HCV-257 A/B/C/D
Silica Analyzer
RO FLUSH OUT
(PERMEATE)
XV-256 A/B/C/D
RWWP
1ST STAGE CIP OUT
HCV-223 A/B/C/D
Line Mixer
FWT
Filtered Water Tank
Micro Filter
Filtered Water Feed

Pump
CHEMICAL
PWT
RO High Pressure
Pump
HCV-248
CIP
Tan
k
CIP
Micro
filter
HCV-241
HCV-243 A/B
5WT-9-808 A/B
HCV-247 A/B
Antimicrobe
Antiscalant
Silica Analyzer
RWWP
Line Mixer
FWT
Filtered Water Feed

Pump
PWT
Micro Filter
RO High Pressure
Pump
Filtered Water Tank
HCV249
CIP
Tan
k
CIP
Micro
filter
HCV-241
HCV-243 A/B
5WT-9-808 A/B
Antimicrobe
Antiscalant
1ST STAGE CIP IN

XV-222 A/B/C/D
HCV-247 A/B
CIP RETURN
HCV-257 A/B/C/D
Silica Analyzer
RWWP
1ST STAGE CIP OUT
HCV-223 A/B/C/D
PWT
FWT
HCV249
CIP
Tan
k
CIP
Micro
filter
HCV-241
HCV-243 A/B
5WT-9-808 A/B
Antimicrobe
Antiscalant
1ST STAGE CIP IN

XV-222 A/B/C/D
HCV-247 A/B
CIP RETURN
HCV-257 A/B/C/D
Silica Analyzer
RO FLUSH OUT
(PERMEATE)
XV-256 A/B/C/D
RWWP
1ST STAGE CIP OUT
HCV-223 A/B/C/D
Line Mixer
FWT
Filtered Water Tank
PWT
Micro Filter
Filtered Water Feed

Pump
RO High Pressure
Pump
HCV249
CIP
Tan
k
CIP
Micro
filter
HCV-241
HCV-243 A/B
5WT-9-808 A/B
HCV-247 A/B
Antiscalant
2ND STAGE CIP

IN
HCV-224
A/B/C/D
2ND STAGE CIP OUT

HCV-258 A/B/C/D
Antimicrobe
CIP RETURN
HCV-257 A/B/C/D
Silica Analyzer
RO FLUSH OUT
(PERMEATE)
XV-256 A/B/C/D
RWWP
Line Mixer
FWT
Filtered Water Tank
Micro Filter
Filtered Water Feed

Pump
CHEMICAL
PWT
RO High Pressure
Pump
CIP
Micro
filter
Antimicrobe
Antiscalant
Silica Analyzer
RWWP
CIP
Tan
k
Line Mixer
FWT
Filtered Water Feed

Pump
PWT
Micro Filter
RO High Pressure
Pump
Filtered Water Tank
CIP
Micro
filter
Antimicrobe
Antiscalant
Silica Analyzer
RWWP
CIP
Tan
k
Line Mixer
FWT
Filtered Water Tank
PWT
Micro Filter
Filtered Water Feed

Pump
RO High Pressure
Pump
CIP
Micro
filter
Antimicrobe
Antiscalant
Silica Analyzer
RWWP
CIP
Tan
k
Micro Filter
5WT-FIL-804 A/B/C/D
Line Mixer
Filtered Water Tank
RO High Pressure
Pump
5WT-P-907 A/B/C/D
Filtered Water Feed

Pump
5WT-P-906 A/B/C/D
XV-200 A/B/C/D
FWT
5WT-MX-902 A/B/C/D
PWT
RO Flushing Pump
5WT-P-907 A/B
HCV-248
HCV249
CIP
Tan
k
CIP
Micro
filter
HCV-241
HCV-243 A/B
5WT-9-808 A/B
5WT-P-822 A/B/C/D/E
2ND STAGE CIP

IN
HCV-224
A/B/C/D
Antiscalant
5WT-TK-813
FLOW
METER
RO PERMEATE
XV-253 A/B/C/D
2ND STAGE CONTROL

HCV-258 A/B/C/D
XV-255 A/B/C/D
2ND STAGE CIP OUT

HCV-258 A/B/C/D
Antimicrobe
5WT-TK-814
5WT-P-821 A/B/C/D/E
RO FLUSHING IN
XV-250 A/B/C/D
P
T
1ST STAGE CIP IN

XV-222 A/B/C/D
HCV-247 A/B
RO SiO2
XV-251 A/B/C/D
CIP RETURN
HCV-257 A/B/C/D
Silica Analyzer
RO FLUSH OUT
(PERMEATE)
XV-256 A/B/C/D
RO RECYCLE
XV-252 A/B/C/D
XV-254 A/B/C/D
1ST STAGE CIP OUT

HCV-223 A/B/C/D
CONDUCTIVITY
METER
RWWP
EQUIPMENT
PHASE 1
PHASE 2
Feed Water Tank
5WT-TK-804
5WT-TK-904
Permeate Water Tank
5WT-TK-805
5WT-TK-905
Microfilter
5WT-FIL 804 A/B/C/D
5WT-FIL 904 A/B/C/D
CIP Tank
5WT-TK-809
5WT-TK-909
Anti-Scalant Dosing
Tank
5WT-TK-813
5WT-TK-913
Anti-Microbe Dosing
Tank
5WT-TK-814
5WT-TK-914
RO Unit
5WT-X-802 A/B/C/D
5WT-X-902 A/B/C/D
RO CIP Filter
5WT-FIL-805 A/B/C/D
5WT-FIL-905 A/B/C/D
Feed Water Feed

Pump
5WT-P-806 A/B/C/D
5WT-P-906 A/B/C/D
CIP Pump
5WT-P-808 A/B
5WT-P-908 A/B
RO Flushing Pump
5WT-P-813 A/B
5WT-P-913 A/B
Anti-Scalant Dosing
Pump
5WT-P-821
5WT-P-921
Anti-Microbe Dosing
VALVES
PHASE 1
PHASE 2
1ST STAGE CIP IN
XV-222 A/B/C/D
XV-222 A/B/C/D
RO FLUSHING IN
XV-250 A/B/C/D
XV-680 A/B/C/D
RO PERMEATE
XV-253 A/B/C/D
XV-683 A/B/C/D
RO SiO2
XV-251 A/B/C/D
XV-681 A/B/C/D
CIP RETURN
HCV-257 A/B/C/D
HCV-687 A/B/C/D
RO FLUSH OUT
(PERMEATE)
XV-256 A/B/C/D
XV-686 A/B/C/D
RO RECYCLE
XV-252 A/B/C/D
XV-682 A/B/C/D
1ST STAGE CIP OUT
HCV-223 A/B/C/D
HCV-223 A/B/C/D
2ND STAGE CONTROL
HCV-258 A/B/C/D
HCV-688 A/B/C/D
2ND STAGE CIP IN
HCV-224 A/B/C/D
HCV-224 A/B/C/D
RO FLUSHING
(REJECT)
XV-255 A/B/C/D
XV-685 A/B/C/D
2ND STAGE CIP OUT
HCV-258 A/B/C/D
HCV-688 A/B/C/D
TRANSMITTER
PHASE 1
PHASE 2
Silica Analyzer
5WT-AT805
5WT-AT906
Conductivity Meter
5WT-AT803 A/B/C/D
5WT-AT904 A/B/C/D
Flow Transmitter
5WT-AT802 A/B/C/D
5WT-AT902 A/B/C/D
5WT-PDT801 A/B/C/D
5WT-PDT901 A/B/C/D
Pressure Differential
Transmitter
DEMINERALIZATION
RO Flushing
Service Water
RO Permeate Tank
Demi Water
Feeding
Pump
Cooling Tower
Wastewater
Pool
MBP
Resin Trap
H
Cl
Demi Tank
NaO
H
Regen Pump
Air
Compresso
r
Demineralization System
Produces ultrapure water
High efficiency treatment of water through Ion
exchange
Compact and wastes no space
Composition
Demi Water Feeding Pump
Mixed Bed Polisher
Demi Water Tank
Flow Rate
300 m3/hr (2 trains operating, 1 train stand by)
150 m3/hr per train
Mixed Bed Polisher (MBP)

Has resins of the two type; cation and anion that are
mixed in the vessel.
Reduces total dissolved solids
Regeneration cycle time is 36,000 m3/cycle or five
continuous days of operation.
Total Dissolved Solids

Cations (positive charge)
Anions (negative charge)
Cation Resins
Anion Resins
Resins
Cation Resins
Remove cations (Na+, Ca2+, Mg2+ )
Regenerated by Hydrochloric Acid (HCl)
Anion Resins
Remove anions (HCO3-, Cl-, SO42- )
Regenerated by Caustic Soda (NaOH)
NaCl
Na
H+
H+
H+
Cl-
OH-
OH-
OH
OH-
OH-
H+
H+
OH-
OH-
H+
H+
OH-
OH-
H2O
OHOH-
OH-
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Service Operation
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
Demi Tank
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Water Quality of Demineralization

System Outlet
ITEM
UNIT
VALUE
REMARKS
Capacity Flow
Rate
m3/hr
150 x 2
2 trains
operating
Regeneration
Cycle Time
m3/cycle
36,000
At least 5
continuous days
of operation
Conductivity (at
25C)
uS/cm
0.2
Silica (as SIO2)
ppb
15
pH (at 25C)
6.5 ~ 7.0
Fe
ppb
< 10
Copper
ppb
<5
Regeneration Process
Cation Resins
HC
l
H+
Cl-
Na
Na
Na
Na
Na
Na
Na
Na
Na
+
Na
Na
+
Na
+
NaCl
Anion Resins
NaO
H
OHClCl
Cl-
Cl-
ClCl-
ClCl
Cl-
Cl-
ClCl-
Cl-
NaCl
Na
+
Backwash
Time: 15 minutes
Flow rate: 63.6 m3/hr
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Settling
Time: 5 minutes
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
NaOH Feeding
Time: 20 minutes
45% NaOH: 2.4 m3/hr
Dilution Water: 36.7 m3/hr
4% (NaOH + Dilution Water) Flow Rate: 39.2 m3/hr
Blocking Water Flow Rate: 14.1 m3/hr
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Displacement 1
Time: 40 minutes
Dilution Water Flow Rate: 36.7 m3/hr
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
HCl Feeding
Time: 20 minutes
32% HCl: 2.2 m3/hr
Dilution Water: 14.1 m3/hr
5% (HCl + Dilution Water) Flow rate: 16.3 m3/hr
Blocking Water Flow rate: 36.7 m3/hr
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Displacement 2
Time: 50 minutes
Dilution Water Flow Rate: 36.7 m3/hr
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
1st Rinse
Time: 20 minutes
Upward Water Flow Rate: 35 m3/hr
Downward Water Flow Rate: 66 m3/hr
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Drain
Time: 5 minutes
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Air Mixing
Time: 3 minutes
Flow Rate: 8.4 Nm3/min
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Rest
Time: 3 minutes
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Water Filling
Time: 5 minutes
Flow Rate: 35 m3/hr
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
2nd Rinse
Time: 10 minutes
Flow Rate: 150 m3/hr
Demi Tank
NaOH Measuring
Tank
Flow Meter
(Regeneration)
Waste Water
Pool
XV-311
XV-451
XV308
XV-306
Resi
n
Trap
XV-305
XV-300
HCl Measuring
Tank
XV-302
XV-450
XV-304
DPT
XV303
Silica
Analyzer
XV-301
XV-309
XV-312
XV307
XV-310
Plant Air
RO
Permeate
Tank
Specifications
RO Permeate Water Tank

5WT-TK-805
Capacity: 247 m3
Demi. Water Feeding Pump
5WT-P-809 A/B/C
Power: 30 kW
Head: 30 m
Speed: 1780 rpm
Mixed Bed Polisher
5WT-FIL-803 A/B/C
Design. Press/Temp: 0.69MPa/60 C
Oper. Press/Temp: 0.39 Mpa/AMB
Flow rate: 150 m3/hr
Demi Water Tank

5WT-TK-002 A/B
Capacity: 3500 m3
Design Temp: 70 C
Design Press: Full Liquid
ID: 19.44 m
Height: 12.1 m
Air Compressor:
5WT-C-801 A/B
Cap: 2.0 m3/min
Power: 30HP
Discharge Press: 7.03 kgf/cm2 g
HCL Measuring Tank

5WT-TK-816
Design Press: full liquid
Design Temp: 60 C
Diameter: 1000 mm
Height: 1500 mm
Capacity: 0.8 m3
NaOH Measuring Tank
5WT-TK-808
Design Press: full liquid
Design Temp: 60 C
Diameter: 1000 mm
Height: 1500 mm
Capacity: 0.8 m3
Regen Pump
5WT-P-812 A/B
Capacity: 1.833 m3
Power: 18.5 kW
Head: 30 m
Speed: 1775 rpm
Cooling Tower Make Up Water Pump
5WT-P-810-A/B
Power: 30 kW
Head: 30 m
Speed: 1780 rpm
Service Water Pump

5WT-P-811-A/B
Capacity: .167 m3/min
Power: 5.5 kW
Head: 30 m
Speed: 1760 rpm
R/O Flushing Pump
5WT-P-813-A/B
Power: 30 kW
Head: 30 m
Speed: 1780 rpm
Wastewater
Treatment
Importance of Wastewater
Treatment
Water still has different TEMPERATURE,
CHEMICALS, pH and COLOUR.
Chemical Oxygen Demand (COD) is low.
HCl Dosing Pump

NaOH Dosing Pump
Thickener
Boiler Pits
Wastewater
MBP WT
System
Cooling Tower
Blowdown
Pit Wastewater
MMF and
ACF
WT System
PAC Dosing Pump

A-Polymer
Dosing Pump
GSA Wastewater
Crush room
Wastewater
Dehydrator
R/O
Flushing
Drain
Regeneration
Wastewater
Pool
201.78m3
(5WW-TK-801)
Regeneration
Wastewater
Pump
80m3/hr ; 11kW
Wastewater
Pool
562.8m3/hr
(5WW-TK-802)
(5WW-P-801A/B)
Wastewater
NeutralizationCoagulation Flocculation
Feed Pump
Tank
Tank
Tank
160m3/hr ; 18.5kW
64.98m3/hr
64.98m3/hr
64.98m3/hr
(5WW-P-802A/B)
(5WW-TK-803)
(5WW-TK-804)
(5WW-TK-805)
NeutralizationCoagulationFlocculation
Tank AgitatorTank Agitator
Tank Agitator
120rpm; 5.5kw120rpm; 5.5kw
40rpm; 2.2kw
(5WW-MA-801)
Air Blower
22Nm3/min; 30kW
(5WW-B-801A/B)
Pump Room Pump Room

Sump Pump
Sump
10m3/hr; 1.5kW
1.28m3/hr
(5WW-P-811A/B)
(5WW-P-811A/B)
(5WW-MA-802) (5WW-MA-803)
S
e
t
tl
e
T
a
n
k
F
l
o
c
c
u
l
a
t
i
o
n
T
a
n
k
HCl Dosing Pump

NaOH Dosing
Pump
m
RWWT
Drain
Pit
Dehydrator
Settle Tank
427.65m3
pH Adjust Tank Effluent Tank

72.9m3
204.12m3
(5WW-TK-807)
(5WW-TK-808)
Effluent Pump
160m3/hr ; 30kW
(5WW-TK-808)
C-Polymer
(5WW-TK-806)
Sludge Mixing
Tank
Lamella
Recycle Tank
Settled
Sludge Pump
15m3/hr ; 3.7kW
(5WW-P-804A/B)
Regenerati
on
Wastewate
r Pool
Thickener
68.72m3
(5WW-TK-809)
Thickened
Sludge Pump
10m3/hr ; 3.7kW
(5WW-P-805A/B)
R
e
g
e
n
e
r
a
t
i
o
n
W
a
s
t
e
w
a
t
e
r
P
o
o
l
Condensate Polisher
Plant
Air Blower for Anthracite Filter

5WT-B-811 A/B
HCL
Measurin
g Tank
5WT-TK823
Anthracite Filter Cation Exchanger Mixed Bed Polisher

5WT-FIL-811 A/B 5WT-FIL-812 A/B 5WT-FIL-813 A/B
Air Compressor
5WT-C-801 A/B
HCL
Measuring
Tank 5WTTK-824
NaOH
Measuring
Tank 5WTTK-822
Polisher Feed Pump

5WT-P-831 A/B/C
Backwash Pump
5WT-P-832 A/B
Condensate Bypass Tank
5WT-TK-003
Regeneration
Pump
5WT-P-812 A/B
To Regeneration
Waste Water
Demineralized Water
Tank
5WT-TK-002 A/B
5WT-XV355B
Normal Service
Operation
Polisher Feed Pump (5WT831 A/B/C)

Volume Flow Rate: 100/h
Pressure: 0.4 Mpa
Power: 22Kw
5WT-XV350B
Anthracite Filter (5WT-FIL811 A/B)

Diameter: 3500mm
Height: 2500mm
5WT-XV353B
5WTPDS803B
To Cation
Exchanger
0.1
Mpa
5WT-XV352B
5WT-XV351B
5WT-XV354B
5WT-XV356B
5WTHCV362B
To
Regeneration
WWP
5WT-XV355B
Drain and
Vent
15 mins
5WT-XV350B
5WT-XV353B
5WTPDS803B
To Cation
Exchanger
0.1
Mpa
5WT-XV352B
5WT-XV351B
5WT-XV354B
5WT-XV356B
5WTHCV362B
To
Regeneration
WWP
5WT-XV355B
Air Bubbling
15 mins
5WT-XV350B
5WT-XV353B
5WTPDS803B
To Cation
Exchanger
0.1
Mpa
Air Blower (5WT-811

A/B)
Volume Flow Rate:
11 N/min
Pressure: 0.015 Mpa
5WT-XV352B
5WT-XV351B
5WT-XV354B
5WT-XV356B
5WTHCV362B
To
Regeneration
WWP
5WT-XV355B
Rest
1 min
5WT-XV350B
5WT-XV353B
5WTPDS803B
To Cation
Exchanger
0.1
Mpa
5WT-XV352B
5WT-XV351B
5WT-XV354B
5WT-XV356B
5WTHCV362B
To
Regeneration
WWP
5WT-XV355B
Backwash
20 mins
5WT-XV350B
5WT-XV353B
5WTPDS803B
To Cation
Exchanger
0.1
Mpa
5WT-XV352B
5WT-XV351B
5WT-XV354B
5WT-XV356B
5WTHCV362B
To
Regeneration
WWP
Backwash Pump (5WT832 A/B)
Volume Flow Rate:
310/min
Pressure: 0.2 Mpa
5WT-XV355B
Rest
3 mins
5WT-XV350B
5WT-XV353B
5WTPDS803B
To Cation
Exchanger
0.1
Mpa
5WT-XV352B
5WT-XV351B
5WT-XV354B
5WT-XV356B
5WTHCV362B
To
Regeneration
WWP
5WT-XV355B
Rinse
10 mins
5WT-XV350B
5WT-XV353B
5WTPDS803B
To Cation
Exchanger
0.1
Mpa
5WT-XV352B
5WT-XV351B
5WT-XV354B
5WT-XV356B
5WTHCV362B
To
Regeneration
WWP
Normal Service
Operation
5WT-XV407B
From
Anthracite
Filter
5WT-XV408B
5WT-XV400B
Resin Trap
(5WT-STR-811
A/B)
Volume Flow
Rate: 100/min
Cation Exchanger (5WT-FIL812 A/B)

Diameter: 1500mm
Height: 3000mm
To Mixed
Bed
Polisher
5WT-XV405B
5WTXV403B
5WT-XV402B
5WT-XV401B
5WTXV404B
5WT-XV406B
5WT-XV409B
5WTHCV367B
From HCL
Measuring
Tank
To
Regeneration
WWP
Rest
5 mins
From
Anthracite
Filter
5WT-XV407B
5WT-XV408B
5WT-XV400B
To Mixed
Bed
Polisher
5WT-XV405B
5WTXV403B
5WT-XV402B
5WT-XV401B
5WTXV404B
5WT-XV406B
5WT-XV409B
5WTHCV367B
From HCL
Measuring
Tank
To
Regeneration
WWP
Backwash
10 mins
From
Anthracite
Filter
5WT-XV407B
5WT-XV408B
5WT-XV400B
To Mixed
Bed
Polisher
5WT-XV405B
5WTXV403B
5WT-XV402B
5WT-XV401B
5WTXV404B
5WT-XV406B
5WT-XV409B
5WTHCV367B
From HCL
Measuring
Tank
To
Regeneration
WWP
Regeneration Pump
(5WT-833 A/B)
Volume Flow Rate:
50/min
Pressure: 0.3 Mpa
Power: 11 Kw
Rest
5 mins
From
Anthracite
Filter
5WT-XV407B
5WT-XV408B
5WT-XV400B
To Mixed
Bed
Polisher
5WT-XV405B
5WTXV403B
5WT-XV402B
5WT-XV401B
5WTXV404B
5WT-XV406B
5WT-XV409B
5WTHCV367B
From HCL
Measuring
Tank
To
Regeneration
WWP
HCL Feeding
20 mins
From
Anthracite
Filter
5WT-XV407B
5WT-XV408B
5WT-XV400B
To Mixed
Bed
Polisher
5WT-XV405B
5WTXV403B
5WT-XV402B
5WT-XV401B
5WTXV404B
5WT-XV406B
5WT-XV409B
5WTHCV367B
From HCL
Measuring
Tank
To
Regeneration
WWP
HCL Displacement
20 mins
5WT-XV407B
From
Anthracite
Filter
5WT-XV408B
5WT-XV400B
To Mixed
Bed
Polisher
5WT-XV405B
5WTXV403B
5WT-XV402B
5WT-XV401B
5WTXV404B
5WT-XV406B
5WT-XV409B
5WTHCV367B
From HCL
Measuring
Tank
To
Regeneration
WWP
Water Fill
5 mins
From
Anthracite
Filter
5WT-XV407B
5WT-XV408B
5WT-XV400B
To Mixed
Bed
Polisher
5WT-XV405B
5WTXV403B
5WT-XV402B
5WT-XV401B
5WTXV404B
5WT-XV406B
5WT-XV409B
5WTHCV367B
From HCL
Measuring
Tank
To
Regeneration
WWP
Fast Rinse
15 mins
From
Anthracite
Filter
5WT-XV407B
5WT-XV408B
5WT-XV400B
To Mixed
Bed
Polisher
5WT-XV405B
5WTXV403B
5WT-XV402B
5WT-XV401B
5WTXV404B
5WT-XV406B
5WT-XV409B
5WTHCV367B
From HCL
Measuring
Tank
To
Regeneration
WWP
Normal Service
Operation
5WT-XV415B
From
Cation
Exchange
r
From NaOH
Measuring
Tank
5WT-XV420B
Mixed Bed Polisher(5WT-FIL813 A/B)

Diameter: 2000mm
Height: 3000mm
5WT-XV416B
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
Resin Trap
(5WT-STR-812
A/B)
Volume Flow
Rate: 100/min
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
To Demi.
Water
Tank
From NaOH
Measuring
Tank
Backwash
15 mins
47.10/h
From
Cation
Exchange
r
5WT-XV415B
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
Settling
5 mins
5WT-XV415B
From
Cation
Exchange
r
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
NaOH Feed
20 mins
11.58/h
From
Cation
Exchange
r
5WT-XV415B
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
NaOH
Displacement
40 mins
10.85/h
From
Cation
Exchange
r
5WT-XV415B
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
HCL Feed
20 mins
11.96/h
From
Cation
Exchange
r
5WT-XV415B
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
HCL Displacement
50 mins
10.31/h
From
Cation
Exchange
r
5WT-XV415B
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
1st Rinse
20 mins
C-47.25/h
A-47.19/h
From
Cation
Exchange
r
5WT-XV415B
From NaOH
Measuring
Tank
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
Drain
3 mins
5WT-XV415B
From
Cation
Exchange
r
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
Air Mixing
10 mins
5WT-XV415B
From
Cation
Exchange
r
5WT-XV420B
5WT-XV416B
5WT-XV410B
5WT-XV418B
5WT-XV413B
To Demi.
Water
Tank
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
To
Regeneration
WWP
Air Compressor (5WTC-801 A/B)
Volume Flow Rate:
Silica
2N/min
Analyzer
Pressure: 0.7Mpa
Power: 22.6 Mpa
From NaOH
Measuring
Tank
Rest
3 mins
5WT-XV415B
From
Cation
Exchange
r
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
Water Filling
5 mins
2/h
From
Cation
Exchange
r
5WT-XV415B
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
Final Rinse
10 mins
1/h
From
Cation
Exchange
r
5WT-XV415B
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
From NaOH
Measuring
Tank
Recycle
10 mins
1/h
From
Cation
Exchange
r
5WT-XV415B
5WT-XV420B
5WT-XV416B
To Demi.
Water
Tank
5WT-XV410B
5WT-XV418B
5WT-XV413B
5WT-XV412B
5WT-XV411B
5WT-XV414B
5WT-XV417B
5WT-XV421B
To
Regeneration
WWP
5WT-XV419B
From
Regen.
Pump
From HCL
Measuring
Tank
5WTHCV375B
5WTXV422B
Silica
Analyzer
Chemical Dosing
System
Function
It supplies the necessary amount of chemicals needed for the treatment of
feedwater entering the steam drum, the deaerator and the deaerator feed
pump.
Provides good internal feedwater treatment program in order to produce high
quality feedwater.
Deaerator Feed Pump Inlet

Dearator
Daily
Steam Drum
Tank
From
Demi Tank
Carbohydrazide
(Dilution for hydrazine)
1:20
Amine
Dilution
1:3
Phosphate
Dilution
1:23
Drain
Fig 1. Chemical Dosing System Layout
Carbohydrazide
Daily Tank:
V: 100L
Size: 500 ID x 700H
Oper. Press: ATM
Oper. T: AMB

Dearator
Steam Drum
M
From
Demi Tank
Carbohydrazide
1:20
Amine
Dilution
1:3
Measuring Vessel:
V: 15L
Size: 280 ID x 250H
Oper. Press: ATM
Oper. T: AMB
Phospate
Dilution
1:23
Drain
Fig 2. Carbohydrazide and Equipment Spec
Metering Pump:
Type: Hydraulic
Diaphragm
P: 1.2 MPa
Capacity: 3.6 LPH
Power: 460 V
Carbohydrazide
Replaced hydrazine because it is carcinogenic
Has almost the same by-product with hydrazine.
An oxygen scavenger. It is used for corrosion control caused by
dissolved oxygen
Hazards
Heating barely may result to explosion
Harmful if swallowed. Irritating to the eyes, respiratory system,
and skin.
Toxic to aquatic organisms
No. 2 LPH
Outlet
TG Extraction
3
Flash Drum
Deaerato
r
Carbohydrazid
e
Deaerator Storage Drum
Sampling Rack
Boiler Feed Pump

Inlet
Fig 3, Carbohydrazide Injection Point
Daily Tank:
V: 200L
Size: 620 ID x 760H
Oper. Press: ATM
Oper. T: AMB
Neutral Amine
Steam Drum
Dearator
M
From
Demi Tank
Carbohydrazide
1:20
Amine
Dilution
1:3
Measuring Vessel:
V: 15L
Size: 280 ID x 250H
Oper. Press: ATM
Oper. T: AMB
Phospate
Dilution
1:23
Drain
Fig 4. Neutral Amine and Equipment Spec
Metering Pump:
Type: Hydraulic
Diaphragm
P: 0.5 MPa
Capacity: 9 LPH
Power: 460 V
Neutral Amine
Used for corrosion control caused by dissolved carbon
dioxide.
Corrosion is a chemical attack on metal surfaces that
will result to loss of metal.
Demineralization tank
2nd stage chiller from
sampling rack
Amine
Fig 5. Neutral Amine Injection Point
Phosphate
Daily Tank:
V: 200L
Size: 620 ID x 760H
Oper. Press: ATM
Oper. T: AMB

Dearator
Steam Drum
M
From
Demi Tank
Carbohydrazide
1:20
Amine
Dilution
1:3
Measuring Vessel:
V: 15L
Size: 280 ID x 250H
Oper. Press: ATM
Oper. T: AMB
Phospate
Dilution
1:23
Drain
Fig 6. Phosphate and Equipment Spec
Metering Pump:
Type: Hydraulic
Diaphragm
P: 18.1 MPa
Capacity: 7.2 LPH
Power: 460 V
Phosphate
It is used for deposition control to prevent formation of
scales in the waterside surfaces of boiler tubes.
Deposition - the accumulation of material on boiler
surfaces that can cause overheating and circulation
restrictions
Superheat
er
Panel
1st Stage
Desuperheat
er
STEAM DRUM
Economiz
er
Side
Wall
Lower Ring
Header
Front
and
Back
Wall
Side
Wall
Fig 7. Phosphate Injection Point
HPH
Outlet
Phosphat
e
Sampling Rack
System
Sampling Rack
Function
It determines the quality of water in the system so that proper
treatment can be applied.

Extracts a sample from different points in the boiler water
system
Processs it so that different analyzers can perform its respective
analysis and dispose the water after the analysis
Different Extraction Points

Condensate After and Before Polisher
Deaerator Feed Pump Outlet
Deaerator Outlet
Economizer Inlet
Drum Blowdown
Dry Steam before Superheater
Main Steam Pipe
End of Presentation
Thank you!

UC2 - Water Treatment System (Group3)

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UC2 - Water Treatment System (Group3)

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WATER TREATMENT

Water treatment system provides cooling tower

suspended solid such as colloids, metal ions,

From deep well

Raw water tank 5WT TK

Raw water transfer pump ;

PAC dosing tank

PAC dosing pump; 5WT P 819

NaOH dosing pump; 5WT P

A - Polymer dosing tank; 5WT

A Polymer dosing pump

NaOCl dosing tank; 5WT TK

NaOCl dosing pump

Clear water tank

Filtration System Piping Diagram

Filter Feed Pump

BW in XV159AC Service out XV158

Rinse out XV161

Regeneration waste water pool

Filtered Water Tank

Activated Carbon Filter

Cooling Tower Raw

Filter Feed Pump

5WT -FIL-801 A/B/C/D

Air Blower for MMF

Dosing Tank Agitator

Filtered Water Tank

OSMOSIS AND REVERSE OSMOSIS

Natural tendency of a solvent to pass

Pushing the solvent through the semipermeable membrane

Stably and Effectively removes:

Filtered Water Feed

2ND STAGE CIP

2ND STAGE CONTROL

2ND STAGE CIP OUT

1ST STAGE CIP IN

EQUIPMENTS & SPECS

EQUIPMENTS & SPECS

EQUIPMENTS & SPECS

EQUIPMENTS & SPECS

EQUIPMENTS & SPECS

Filtered Water Feed

1ST STAGE CIP IN

Filtered Water Tank

Filtered Water Feed

Filtered Water Tank

2ND STAGE CONTROL

Filtered Water Feed

Filtered Water Tank

< 100 ppm

2ND STAGE CONTROL

Filtered Water Feed

Filtered Water Tank

2ND STAGE CONTROL

Filtered Water Feed

2ND STAGE CIP

2ND STAGE CONTROL

2ND STAGE CIP OUT

1ST STAGE CIP IN

Design P/T: 0.7 Mpa / 60 0C

Operating P/T: 0.4 Mpa / amb.

Height: 2 600 mm *** Flow Rate: 200 m3/hr

PARAMETER MONITORED DURING CIP TANK FILLING

Level should not be less than 40 cm during draining and flushing.