HES Technology 20120112 - Eng - E Learning

Delta Hybrid Energy system
TWSC
Jason He
1
Hydraulic & Servo drive

combination
Hydraulic system , which features a good control of

both pressure and flow and easy maintains, use
control in injection machine.
A hydraulic system with an servo drive is not only
the perfect combination of servo motor and
hydraulics
By eliminating the energy losses in the high
pressure system by accurate pressure and flow
control.
Injection Machine-Hydraulic system

hoppe
r
C lamp
cylinder
Screw
chamber
Screw
Screw
rotation
cylinder
Clamp unit
eject
eject unit
unit
inject unit
Screw rotation
pump out
over flow
Clamp
cylinder
Ejection
cylinder
Injection
cylinder
Screw
rotation
cylinder
control
Master controller
AC
Master
controller
Injection Machine flow chart

Material
feed
Mold close
Material
charge
Ejection
Injection
Mold clamp
Holding
Pressure
Cooling
The injection molding machine is a cycle process.

Cycle time may range from 10 to 100 seconds and
are control by cooling time and holding pressure
time of the plastics.
4
Traditional Injection Machine

Hydraulic system consumption 75-80%
Heater consumption 10-15%
Cooling system consumption 5-10%
Control components consumption 1-5%
hoppe
r
Screw
chamber
Injection
cylinder
Traditional Injection Machine

PQ controller + Fix flow pump + Induction motor
Solenoid Valve
The longer time

to keep pressure
and cool, the
more energy will
be consumed.
Proportional
Valve
Fixed
pump
Induction
Motor
Energy Saving Servo Hydraulic System

Built in PQC AC servo drive + Servo Motor +
gear pump
Pressure command &
Flow command
Solenoid Valve
Pressure
sensor
VFD
VJ
Motor
Encoder
Advantage: Energy
saved & space
saved, fast
productions; PQ
controller is not
requested; oil
temperature is low,
and oil tank is small.
7
Structure of a Hybrid Energy System

VFD-VJ
HES
HESP
HSP
8
8
Hybrid Energy System

Model
VFD-VJ
1.Drive
HSP
1.Servo motor
HESP
1.PG Card
2.Gear Pump
2.Cable
a. Encoder cable
b. Pressure sensor cable
3.Bell-Housing
3.Toroidal Core( zero

phase reactor)
4.Coupling
4. Break Resistor
5. Pressure
sensor
5.Break Unit( 22kw )
Delta Solutions of Injection Machine.

Hydraulic
pump
AC Servo Motor
Delta VFD-VJ drives are

designed special parameters
with built in pressure flow
Pressure sensors(0-10V )
control (PQC) for injection
machine.
Pressure 175bar, Max flow 250L/min
10
The Diagram of Hybrid Energy System
11
11
HES Specification<140Bar Series>

230V Series
Model Number HES-_ _ _ -G-23A
63
80
100
125
160
flow Output Range(L/min)
63
80
100
125
160
Max flow Output (L/min),<Noise

over of 83db>
75
96
120
150
190
Oil pump capacity (cc/r)
25
32
40
50
64
Holding Pressure Time
20
20
20
20
20
Power Range Drive(KW)
11
15
18.5
22
30
Power Range motor (KW)
11
11
11
15
15
1000W
6.8
1000W
6
ouput
Break Resistor()
Break unit
power
1000W
9
--
2250W
5
--
4030
Speed output Tolerance
2500~3000 rpm
Mains Voltage Tolerance
10% (180~264V)
Mains Frequency
Tolerance
2250W
5
5% (47~63Hz)
12

460V Series
Model Number HES-_ _ _ -G-43A
63
80
100
125
160
200
63
80
100
125
160
200

over of 83db>
75
96
120
150
190
200
25
32
40
50
64
80
20
20
20
20
20
20
11
15
18.5
22
30
37
11
11
11
15
15
20
output
Break Resistor()
Break unit
power
1000W 1000W
25
25
--
1000W
25
2250W 2250W5 3000w

20
15
15
--
4030
2500~3000 rpm
10% (180~264V)
Mains Frequency Tolerance
5% (47~63Hz)
4045
13

230V Series
Model Number HES-_ _ _ -H-23A
63
80
100
125
160
63
80
100
125
160

over of 83db>
75
96
120
150
190
25
32
40
50
64
20
20
20
20
20
15
18.5
22
30
37
11
11
11
15
15
1000W
6.8
1000W
6
ouput
Break Resistor()
Break unit
power
1000W
9
--
2250W
5
--
4030
2500~3000 rpm
10% (180~264V)
Mains Frequency
Tolerance
2250W
5
4035
5% (47~63Hz)
14

460V Series
Model Number HES-_ _ _ -H-43A
63
80
100
125
160
200
flow Output rang(L/min)
63
80
100
125
160
200

over of 83db>
75
96
120
150
190
200
25
32
40
50
64
80
20
20
20
20
20
20
11
15
22
30
37
45
15
18.5
11
15
15
20
2250W
15
3000w
15
4030
4045
output
Break Resistor()
Break unit
power Mains Voltage Tolerance
1000W
25
--
1000W 1000W 2250W

25
625
15
-2500~3000 rpm
10% (180~264V)
5% (47~63Hz)
15
HSP External Part

Housing
coupling
Motor power:
11 : 11kW
15 : 15kW
20 20kW
Pump Fluid:
040 : 40cc/rev
050 : 50cc/rev
064 : 64cc/rev
080 : 80cc/rev
100 : 100cc/rev
125 : 125cc/rev
Pressure sensor
16
HSP Nameplate Information

Example for Flow system of 100L/min,380V
HSP 040 11 43 A
Product Name:
Hybrid Servo Pump
Pump Capacity :
025 : 25cc/rev
032 : 32cc/rev
040 : 40cc/rev
050 : 50cc/rev
064 : 64cc/rev
080 : 80cc/rev
100 : 100cc/rev
125 : 125cc/rev
Motor power:
11 : 11kW
15 : 15kW
20 : 20kW
Version:
A: Standard
Input Voltage:
23: 230V 3-PHASE
43: 460V 3-PHASE
17
HES Nameplate Information

Example for Flow system of 125L/min,230V
HES - 125
23
A
version type
Main input Voltage
Pressure system
G: 140Bar
H: 175Bar
23: 230V 3-PHASE

43:460V 3-PHASE
Z: Option
Flow system capacity

063:63L/min
100:100L/min
160:200L.min
250:250L/min
080:80L/min
125:125L/min
200:200L/min
Series Name( Hydraulic Energy System )
18
VJ Drive Specification
Power Range
3 phase 220V series, Power Range: 5.5kw~37kw
3 phase 380V series, Power Range: 5.5kw~75kw
Special feature
Control method: SVPWM

Speed detector : resolver
Speed and Pressure input command:
support 3 point adjustment analog inputs
Pressure feedback command: DC 0~10 Voltage
19
230V Series
Frame
E2
Model Number VFD-_ _VL_ _A-J
055
075
110
150
185
220
300
370
Power range (KW)
5.5
7.5
11
15
18.5
22
30
37
Horsepower (HP)
7.5
10
15
20
25
30
40
50
21.9
27.1
41.1
53
70.0
79
120
146
32
40
61
79
105
118.5
180
219
25
31
47
60
80
90
106
126
36
36
Rated output A
output Max. Current (A)
<continuous 60 seconds>
input Current A)
power
Input voltage Tolerance
3 phase 200~240V 50/60Hz
10% (180~264V)

Weight (kg)
5% (47~63Hz)
8
10
10
13
13
13
20
460V Series
Frame
E1
E2
Model Number
VFD-_ _VL_ _A-J
055
075
110
150
185
220
300
370 450 550 750
Power range(KW)
5.5
7.5
11
15
18.5
22
30
37
45
55
75
Horsepower (HP)
7.5
10
15
20
25
30
40
50
60
75
100
21
27
34
41
60
73
91
110 150
Rated output A
output Max.Current(A)
<continuous 60
seconds>
Input Current(A)
power
12.3 15.8
18
23
31
40
51
62
90
110 136 165 225
14
18
24
31
39
47
56
67
Input voltage Tolerance
3 Phase 380~480V 50/60Hz
10% (342~528V)
101 122
5% (47~63Hz)
Mains Frequency
Tolerance
Weight (kg)
87
10
10
13
13
13
36
36
36
50
21
50
General Specification
Control method
SVPWM
Speed Detector
Resolver
Speed Input Command
DC 0~10V suport 3 point adjustment analog inputs
Pressure input command
DC 0~10V suport 3 point adjustment analog inputs
Pressure feedback command
DC 0~10V
General input signal
5 ch DC24V 8mA
General output signal
2 ch DC24V 50mA, 1 ch Relay output
Analog Output Voltage
1 ch dc 0~10V
Necessary
Optional
Speed Feedback PG
card
(EMVJ-PG01R)
Break Resistor
Optional ( Refer to Appendix A)
Pressure Sensor
Only Pressure sensors with output signal 0-10V can be

used,(Max, Pressure Value Can be set by Pr. 00-08)
EMI Filter
Optional ( Refer to Appendix A)
22
Nameplate Information
Example for 15HP/11kw 220V 3 phase drive
VFD - 110 VL 23
J
VFD-VJ Series
Version Type
Main input Voltage 23: 230V 3-PHASE
43:460V 3-PHASE
Application motor capacity

055:7.5HP(5.5kW)
075:10HP(7.5kW)
110:15HP(11kW)
150:20HP(15kW)
185:25HP(18.5kW)
220:30HP(22kW)
300:40HP(30kW)
370:50HP(37kW)
450:60HP(45kW)
550:75HP(55kW)
750:100HP(75kW)
Series Name(Variable Frequency Drive)
23
Application 1
HES_ Application_at New machine maker :
(Injection Machine Capacity 150 Ton)
24
Structure of a Hybrid Energy System

Machine Specification
Delta AC Drive VFD-VJ

series 18.5KW
1.Injection machine capacity :150T

2.Max Pressure :175Bar
3.System flow : 120L/min
4.Input Voltage:380V
5.New machinery
Eckerle _40cc/rev
Delta Servo
motor__11KW
25
HES_ Application at Delta China Plant :

(Energy saving results)
Date
Motor
mode
Material
Cycle
time(s)
Production
time
Cooling:6
Delta
2010
servo
1225
motor
Total
KWH
KWH
7.6
2.6
PL-1
Holding:
1.8
3Hr
1 cycle : 16
Mold
Quantity
837
Product
Hydride
Energy
system
FAN
HES100G4
3A
26
HES_Application_at Delta China Plant :

(Energy saving results)
Energy Saving injection machine ,it take 2.6 KWH in the FAN
With hybrid energy system, the energy loss by itself and with suitable rpm
to meet required speed and pressure to decrease power loss.

During product unloaded, the pump could be stopped or servo motor
operated in lowest rpm. Above conditions could decrease noise and energy
loss during standby.
Production
End (KW/H)
time
Power
Operation
consumption
time
Start
End
Start
(KW/H)
07:40
08:40
3189.2
3191.7
216
2.5
2.5
08:40
09:40
3191.7
3194.3
214
2.6
2.6
09:40
10:40
3194.3
3196.8
210
2.5
2.5
08:40
09:40
3220.4
3223.0
216
2.6
2.6
09:40
10:40
3223.0
3225.5
205
2.5
2.5
27
KW/H
Up grade Old machine

Old system information is provide as a basis for
designing the new system, Information includes:
Max. work pressure of the system(kg/cm^2)
Max.system flow(L/min), (Originally Motor rate speed and pump
displacement)
Max. work voltage: Deltas system provides 220V& 380V
Check Signal on Pressure and Flow command valve whether 0-10 V or
0-1A
Example:
1. Max. pressure system : 140bar(kg/cm^2),
2. Originally Motor rate speed : 978rpm & Fix pump displacement: 65cc/r , Max.
flow system to calculation = 978rpm*65cc/r=63.5L/min
3. Input voltage:380V
4. Structure of a Hybrid Energy System: HES063G43A(refer to page 13 & 19)
28
Old machine information

Nameplate of Injection machine Nameplate of Induction motor
System pressure
140 bar
Originally motor rate speed 975 rpm
29
Old machine information

Pump displacement
nameplate
Model name: SQP21-21-11-10B-18 =

65CC+35CC=100cc/Rec
PS.1. Start End Pump displacement to 65 L/min at
1000 rpm = 65 cc/Rev
2. Cover End Pump displacement to 35 L/min at 1000
rpm = 35 cc/Rev
30
Before replacing the old system

information collect
An injection machine operator must collect the following
information by using a power meter and Plastic master
controller:
Operation time per cycle.
Total mold production quantity per 1Hr and to recorder 8 Hr.
Pressure holding time.
Cooling time.
Mold reference number.
Plastic melted time.
Total power consumption per 1Hr_ by power meter and to recorder 8 Hr .
31
after replacing the old system

information collect
A week after replacing the old system observe the results by
recording the following information by using a power meter :
Operation time per cycle.
Total mold production quantity per 1Hr and to recorder 8 Hr
Pressure holding time.
Cooling time.
Mold reference number.
Plastic melted time.
Total power consumption per 1Hr and to recorder 8 Hr.
32
Old Machine Modify install mode

The rack were installed Hydraulic pump & servo motor & VJ
drive Also need connect to pipe and wiring to Injection
machine.
Originally Motor and fix pump dont remove outside.
One month after replacing the old system , that stable
machine to continue running , Can to plan that Hydraulic pump
& servo motor& VJ drive to move in machine inside
33
Prepare to part before

replacing the old system
Prepare to pipe , wire , part depend on Delta
HES manual
34
Prepare to part before

replacing the old system
To refer to Diagram of hydraulic circuit and hydraulic
components to modify
Remove one way valve
Diagram of hydraulic circuit
35
To refer to Diagram of hydraulic circuit and hydraulic

proportional valve to modify
proportional valve to
improving
Proportional valve to
improved
Proportional Valve
of pressure
Proportional Valve
Of flow
36
Modify wiring to old

machine controller flow
& pressure command
Signal on Pressure and

Flow command valve
Signal output of
Pressure command is 0~1A need select
Signal output of
converter card
flow command
37
The
HES Model
Pump inlet use to pipe diameter please

follows below as:
Pump
displacement
Frame
HES063G
(25CC) 1-1/4"
HES080G
(32CC)
HES100G
Pump inlet
of pipe
diameter
1-1/2"
12"
1/4"
(40CC) 12"
1/4"
HES125G
(50CC) 12"
1/4"
PS. 1.Pipe length must be 1.5M
and under. 2. Max.
pump rate speed be 2500rpm and under.
HES160G
(64CC)
2" 2-1/2"
38
Application 1
Up grade old machine for HES at Delta
china plant :(Clamp force is 100 ton)
39
Structure of a Hybrid Servo System

Delta AC Drive VFD-VJ series

18.5KW
1.Injection machine capacity :100T

2.Max Pressure :175Bar
3.Hydraulic flow capacity : 100L/min
4.Input Voltage : 380V
Internal gear Pump _40cc/rev
Servo motor_11KW
40
Up grade old machine for HES at Delta china plant

:(Before improving & improved of effect
compare)
Date
Cycle
time(s)
Production kwh
kwh
times
Total
Production
times
product
cooling:12
Before Holding:2.8
2010
0605 improving
All
Cycle:27
4H
29.5
7.3
505
Fan
5H
8.9
1.87
606
Fan
cooling:12
2010
0610
improved Holding:2.8
1 Cycle:27
41
Up grade old machine for HES at Delta china

plant :(Energy save effect compare)
Traditional injection machine ,it take 7.3 KWH in the Fan.( machine
umber)
When changing it to Delta hybrid energy system , it only needs 1.87
KWH in the Fan.
Energy saving result is higher than expect (up to 75%)
It also keep the levels of product production and accuracy
producti Start
on
time
Fan
Fan
End
Time
Start
KWH
End KWH
Production
times
Total
time(h
)
Kwh/Total
Kwh
07:35
10:3
1742.8
5
1748.4
390
5.6
1.87
13:30
14:3
0
1754.3
107
1.6
1.60
42
1752.7
Up grade old machine for HES at Delta china plant

:(Energy consumption compare)
Production Kwh
Tota
times
l
Productio
n times
kwh
Kwh/Times
Power
bill
(year)
Before
improving
4.0
29.5
505
7.37
0.05
NT$82028
improved
5.0
8.9
606
1.78
0.0029
NT$19811
compare
--
--
--
Energy
Consumption
low
Save
NT$62217
Energy
saving
result
76%
TW Power bill ( The calculation is based on 12 hours per day & 265 days a year.)
Before improving :7.37KWH/1HR*12HR*265(day)*$3.5/kwh=NT$82028/year

improved:1.78KWH/1HR*12HR*265(day)*$3.5/kwh=NT$19811/year
43
Application 2
Up grade old machine for HES Application in
Tainan :(clamp force is 180 ton)
44

Delta AC Drive VFD-VJ series

15KW
1.Clamp force is 180 tons of Injection

machine
2. Max Pressure :140Bar
3. Hydraulic flow capacity : 100L/min
4. Input Voltage:380V
Internal Gear Pump_50CC
Delta Servo motor__11KW
45

Tainan:( Before improving of measurement power
consumption )
production
Start
End
Start
(KWH
)
End
(KWH)
Production operation
times
time(Hr)
Power
consumption
Kwh
cover
18:20
19:50
38.5
48.5
99
1.5
10
6.67
cover
09:25
20:55
50
126.5
738
11.5
76.5
6.65
cover
09:05
11:25
127
141
136
2.3
14
6.09
Large round
pipe
09:30
21:50
202.5
275
1397
12.3
72.5
5.89
08:5 21:0
5
0
275
347
1423
12
347
418
1406
12
Large round
pipe
Large round
pipe
09:00
21:00
72 6.00
72
6.00
46

Tainan
Plastics_ Large round pipe
47

Tainan :(Energy save effect compare)
Traditional injection machine ,it take 6 KWH in the large round pipe
KWH in the large round pipe.

production
Start
End
Start
(kwh)
operati
Production on
End
(kwh) times
time(Hr
)
Power
consumption
Kwh
Large round
pipe
09:10
19:0
0
579
592
1128
10
13
1.3
0
Large round
pipe
09:10
19:00
592
604
1193
10
12
1.20
Large round
pipe
09:45
19:15
604
615
1189
9.5
11
48
1.16
Up grade old machine for HES Application

in Tainan :(Energy consumption compare)
Operation
times
Power
Production
consumption
times
Original
motor
12.0
72
Kwh
1423
Hybrid
servo
motor
10.0
13 kwh
1128
compare
--
--
--
KW/H
Kwh/Times
6 KW/H 0.5kwh/time
1.3
KW/H
0.0115
kwh/times
Energy
Energy
saving Consumption
result
low
74%
TW Power
bill(Year
)
NT$66780
NT$14469
Save
NT$52311
TW Power bill,
Before improving:6KWH/1HR*12HR*265(day)*$3.5/kwh=NT$66780/year
improved:1.3KWH/1HR*12HR*265(day)*$3.5/kwh=NT$14469/year 49
Application 3
China :(clamp force is 130 ton)
50

Internal Gear Pump_50cc
1.Clamp force is 130 tons

Injection machine
2. Max Pressure :140Bar
3. Hydraulic flow capacity :
125L/min
4. Input Voltage:380V
51
Up grade old machine for HES at Delta China plant

:(Before improving & improved of effect compare)
Date
Machine
number
Material
Cycle Time(s)
operation
time
Power
consumption
KWH
Product
1H
9.8
9.8
FAN
2H
7.86
3.98
FAN
cooling:22
2011
0212
VP-130
Before
improving
PP
holding: 3.5
1 Cycle:36
cooling:20
2011
0214
VP-130
improved
PP
holding: 2.0
1 Cycle:36
52

Date
Machine
number
2011
0212
VP-130
Before
improving
1H
2011
0214
VP-130
improved
2H
compare
KWH
Product
TW Power
bill (year)
9.8
9.8
FAN
109,074
7.86
3.9
FAN
43,407
operation
Power
consumption
time
Energy
saving
result 60%
Saving
NT$65,667
TW Power bill ( The calculation is based on 12 hours per day & 265 days a year.)
Before Improving:9.8KWH/1HR*12HR*265(day)*$3.5/kwh=NT$109,074/year
improved:3.9KWH/1HR*12HR*265(day)*$3.5/kwh=NT$43,407/year
53

in China :(Energy save effect compare)
Traditional injection machine ,it take 9.8 KWH in the Fan
KWH in the Fan.

produc
t
Start
Fan
End
12:24 14:24
Start
(KWH)
1036.03
End
(KWH)
1043.8
9
Productio
n times
370
Operatio Power
n times consumption _2Hr KWH
2
7.86
3.98
54
Application 4
Up grade old machine for HES in Taipei:
(clamp force is 140 ton)
System: 74L/min Pressure :140bar
55

Taipei
Delta AC Drive VFD-VJ series_18kw
1.Injection machine capacity:140T

2.Max.Pressure :140Bar
3.System Flow: 74L/min
4.Input Voltage :380V
Internal Gear Pump_40CC
56

Taipei
Plastics
Master Controller
Power Meter
57

Taipei
Monitor
Mold open
Tempature control
Mold Clamp
58
Up grade machine for HES Application in Taipei
Ejection
Product history
material
P&Q curves
59
P&Q Curves during injection

Molding
Mold
close
3 sec
Imjection
2.5 sec
0.5
sec
Melted
cooling
6.5 sec
3 sec
1.5 sec
Ejection
3.5 sec
Holding pressure
Mold open
Cycle time
Max 20.8 sec Min 20.61 sec Ave 20.69 sec
60

Taipei :(Before improving of measurement power
consumption )
production
Start
Time
End Time
Start kwh
End kwh
Total Hr
Total
KWH
KWH
RS232
connecter
14:30
23:00
74
8.5
74
8.7
RS232
connecter
08:48
23:00
74
197
14.1
123
8.7
RS232
connecter
08:53
23:00
197
320
14.0
123
8.7
RS232
connecter
08:55
23:00
320
443
14.0
123
8.7
RS232
connecter
08:48
23:00
443
565
14.0
122
8.8
RS232
connecter
08:46
23:00
565
689
14.0
124
9.0
61
Up grade old machine for HES at Taipei :

(Before improving & improved of effect
compare)
Date
Machine
number
Cycle time(s)
Production
times
KWH
Total
KWH
Product
14H
123
8.7
RS232
connecter
16H
52
3.2
cooling:3
2010
1102
Before
improving
holding: 0.5
All
cycle:20.7
cooling:3
2010
1224
improving
holding: 0.5
All
cycle:20.7
RS232
connecter
62

Date
Machine
number
2010
1102
Before
improving
14H
2010
1224
improved
16H
compare
KWH
Product
TW Power
bill
(year)
8.7
123
connecter
96,831
3.2
52
connecter
35,616
operatio
Power
n time consumption
Energy
saving
result 63%
Saving
NT$612,15
TW Power bill,
Before Improving:8.7KWH/1HR*12HR*265(day)*$3.5/kwh=NT$109,074/year
improved:3.2KWH/1HR*12HR*265(day)*$3.5/kwh=NT$43,407/year
The calculation is based on 12 hours per day & 265 days a year, The return will be
shorter if the usage is higher than the calculation figures.
63

in Taipei :(Energy save effect compare)
Traditional injection machine ,it take 8.7 KWH in the RS232 connecter
KWH in the RS232 connecter.
production
Start
End
Start
KWH
End KWH
Total
Hr
Total
KWH
KWH
RS232 connecter
10:35
01:00
46
14
46
3.2
RS232 connecter
08:48
01:00
46
98
16
52
3.2
RS232 connecter
08:51
01:00
98
151
16
53
3.3
RS232 connecter
08:48
01:00
151
204
16
53
3.3
64
Energy Saved
The comparison between accurate hybrid
servo drive and traditional fix flow pump.
65
The comparison between HES

and Traditional hydraulic control.
Structure of energy system
System response time Energy saving

rate
Fixed
pump
0.1sec
0%
0.15sec
20%~30%
Variable
inverter 0.15sec
speed motor
20%~30%
Induction motor
Variable Induction motor

Piston
pump
Fixed
pump
Hybrid Energy system
0.05sec
50~70%
66
Advantages of Hybrid Servo Energy

Saved System
The hybrid servo system can accurately control the pressure and flow during
the injection; the high energy consumptions
The system oil temperature is decreased as well. Oil pressure not affected by
weather, oil pressure more stable. Hence operator does not need to adjust
parameters often. It becomes easier to manage. Equipment and oil can be
used for longer period because oil operating temperature keep low. This
also reduce the maintenance cost
Improved factory working environment because nose keep low. Worker
in good moral. Hence worker stay at work longer, not change job too
often
This system performs great energy saved results.
Improve product weight stability, weight deviation reduced, cut down
material waste
The highest energy saving rate is 50~70% ; it depends on deference
injection technology.
Take a 150 tons model as an example, the price is 20-30% higher, but this
extra expenses can be recovered after one and half years.
67
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Delta Hybrid Energy system

Hydraulic & Servo drive

Hydraulic system , which features a good control of

Injection Machine-Hydraulic system

Injection Machine flow chart

The injection molding machine is a cycle process.

Traditional Injection Machine

Traditional Injection Machine

The longer time

Energy Saving Servo Hydraulic System

Structure of a Hybrid Energy System

Hybrid Energy System

3.Toroidal Core( zero

5.Break Unit( 22kw )

Delta Solutions of Injection Machine.

Delta VFD-VJ drives are

The Diagram of Hybrid Energy System

HES Specification<140Bar Series>

flow Output Range(L/min)

Max flow Output (L/min),<Noise

Oil pump capacity (cc/r)

Holding Pressure Time

Power Range Drive(KW)

Power Range motor (KW)

Speed output Tolerance

Mains Voltage Tolerance

HES Specification<140Bar Series>

flow Output Range(L/min)

Max flow Output (L/min),<Noise

Oil pump capacity (cc/r)

Holding Pressure Time

Power Range Drive(KW)

Power Range motor (KW)

2250W 2250W5 3000w

Speed output Tolerance

Mains Voltage Tolerance

Mains Frequency Tolerance

HES Specification<175Bar Series>

flow Output Range(L/min)

Max flow Output (L/min),<Noise

Oil pump capacity (cc/r)

Holding Pressure Time

Power Range Drive(KW)

Power Range motor (KW)

Speed output Tolerance

Mains Voltage Tolerance

HES Specification<175Bar Series>

flow Output rang(L/min)

Max flow Output (L/min),<Noise

Oil pump capacity (cc/r)

Holding Pressure Time

Power Range Drive(KW)

Power Range motor (KW)

1000W 1000W 2250W

HSP External Part

HSP Nameplate Information

HES Nameplate Information

23: 230V 3-PHASE

Flow system capacity

Series Name( Hydraulic Energy System )

Control method: SVPWM

Model Number VFD-_ _VL_ _A-J

Power range (KW)

Before improving :7.37KWH/1HR12HR265(day)*$3.5/kwh=NT$82028/year