Beruflich Dokumente
Kultur Dokumente
PENDAHULUAN
Fungsi
Penguat:
Menambah kekuatan
Menambah kekakuan
Menambah keliatan
Pengikat:
Melindungi penguat
Mentransfer gaya
Temperature resistance
Chemical resistance
Types of Composites
Klasifikasi
60m
matrix:
-WC/Co
cemented cobalt
(ductile)
carbide
V :
m
10-15vol%!
particles:
cementite
(Fe 3C)
(brittle)
particles:
WC
(brittle,
hard)
600m
-Automobile matrix:
rubber
tires
particles:
C
(stiffer)
(compliant)
0.75m
Structural Composites
Laminate
Sandwich
structures
(Laminat
e)
face sheet
adhesive layer
honeycomb
Sandwich Structures
Why Composites
Application - Aerospace
Boeing 787
Increased fuselage
strength allows for the
largest windows
available on a
commercial aircraft,
which benefits
passengers
experience.
Types of Fibers
Glass fiber
Carbon fiber
Aramid fiber
Fiber Glass
Aramid Fiber
Natural fiber
Hybrid fiber
Carbon Fiber
FIBER SELECTION
Factors to consider when choosing fiber
type include thermal properties; fiber
cost, type of manufacturing process
being used, and forms of reinforcement
Aramid/Carbon Hybrid
Natural fibre
Glass Fiber
The types of glass used are as follows:
E-Glass the most popular and inexpensive. The
designation letter E means electrical implies that it is
an electrical insulator. The composition of E-glass
ranges from 52-56% SiO2, 12-16% A1203, 16-25% CaO,
and 8-13% B203
S-Glass stronger than E-Glass fibers (the letter S
means strength). High-strength glass is generally known
as S-type glass in the United States, R-glass in Europe
and T-glass in Japan. S-Glass is used in military
applications and in aerospace. S-Glass consists of silica
(SiO2), magnesia (MgO), alumina (Al2O3).
C-Glass corrosion and chemical resistant glass fibers.
To protect against water erosion, a moisture-resistant
coating such as a silane compound is coated onto the
fibers during manufacturing. Adding resin during
composite formation provides additional protection. CGlass fibers are used for manufacturing storage tanks,
pipes and other chemical resistant equipment.
Carbon Fiber
A carbon fiber is a long, thin strand of material about
0.0002-0.0004 in (0.005-0.010 mm) in diameter and
composed mostly of carbon atoms.
The carbon atoms are bonded together in
microscopic crystals that are more or less aligned
parallel to the long axis of the fiber.
The crystal alignment makes the fiber incredibly
strong for its size. Several thousand carbon fibers are
twisted together to form a yarn, which may be used
by itself or woven into a fabric.
The yarn or fabric is combined with epoxy and wound
or molded into shape to form various composite
materials.
Carbon fiber-reinforced composite materials are used
to make aircraft and spacecraft parts, racing car
bodies, golf club shafts, bicycle frames, fishing rods,
automobile springs, sailboat masts, and many other
components where light weight and high strength
are needed.
Carbon Fiber
Carbon Fiber Reinforced Polymers (CFRP) are characterized
by the following properties:
Light weight;
High strength-to-weight ratio;
Very High modulus elasticity-to-weight ratio;
High Fatigue strength;
Good corrosion resistance;
Very low coefficient of thermal expansion ;
Low impact resistance;
High electric conductivity;
High cost.
Carbon Fiber Reinforced Polymers (CFRP) are used for
manufacturing: automotive marine and aerospace parts,
sport goods (golf clubs, skis, tennis racquets, fishing rods),
bicycle frames.
Kevlar Fiber
Kevlar is the trade name (registered by DuPont Co.) of
aramid (poly-para-phenylene terephthalamide) fibers.
Groundbreaking research by DuPont scientists in the
field of liquid crystalline polymer solutions in 1965
formed the basis for the commercial preparation of the
Kevlar aramid fiber.
It was about 25 years ago that the first generation of
Kevlar fibers under the name of Kevlar 29 was used
in US ballistic vests for the first time.
Kevlar fibers were originally developed as a replacement
of steel in automotive tires.
Kevlar filaments are produced by extrusion of the
precursor through a spinnert. Extrusion imparts
anisotropy (increased strength in the lengthwise
direction) to the filaments.
Kevlar may protect carbon fibers and improve their
properties: hybrid fabric (Kevlar + Carbon fibers)
combines very high tensile strength with high impact
and abrasion resistance.
Kevlar Fiber
Kevlar fibers possess the following properties:
High tensile strength (five times stronger per weight unite
than steel);
High modulus of elasticity;
Very low elongation up to breaking point;
Low weight;
High chemical inertness;
Very low coefficient of thermal expansion ;
High Fracture Toughness (impact resistance);
High cut resistance;
Textile processibility;
Flame resistance.
The disadvantages of Kevlar are: ability to absorb moisture
(making Kevlar composites more sensitive to the
environment), difficulties in cutting (Toughness makes fabrics
difficult to cut with conventional methods), low compressive
strength.
Kevlar Fiber
Aramids can be hot-drawn, i.e. Kevlar 29, is drawn at a temperature over 400 C (750 F)
to produce Kevlar 49 (a fiber with nearly double the stiffness compared to Kevlar 29)
There are several modifications of Kevlar, developed for various applications:
Kevlar 29 high strength, low density fibers used for manufacturing bullet-proof vests,
composite armor reinforcement, helmets, ropes, cables, asbestos replacing parts.
Kevlar 49 high modulus, high strength, low density fibers used in aerospace,
automotive and marine applications.
Kevlar 149 ultra high modulus, high strength, low density, highly crystalline fibers
used as reinforcing dispersed phase for composite aircraft components.
Grade
Density
g/cm^3
Tensile
Modulus
GPa
Tensile
Strength
GPa
Tensile
Elongation
%
29
1.44
83
3.6
4.0
49
1.44
131
3.6--4.1
2.8
149
1.47
186
3.4
2.0
Mechanical Characteristics
Material Costs
Matrix Materials
Functions of the matrix
Demands on matrix
Matrices - Polymeric
Thermosets
cure by chemical reaction
Irreversible
Examples
Polyester, vinylester
Most common, lower cost, solvent resistance
Epoxy resins
Superior performance, relatively costly
Cross-link on
thermosets
Matrices - Thermosets
Polyester
Polyesters have good mechanical properties, electrical properties
and chemical resistance. Polyesters are amenable to multiple
fabrication techniques and are low cost.
Vinyl Esters
Vinyl Esters are similar to polyester in performance. Vinyl esters
have increased resistance to corrosive environments as well as a
high degree of moisture resistance.
Matrices - Thermosets
Epoxy
Epoxies have improved strength and stiffness properties over
polyesters. Epoxies offer excellent corrosion resistance and
resistance to solvents and alkalis. Cure cycles are usually longer
than polyesters, however no by-products are produced.
Flexibility and improved performance is also achieved by the
utilization of additives and fillers.
Matrices - Thermoplastics
Formed by heating to elevated temperature at which
softening occurs
Reversible reaction
Can be reformed and/or repaired - not common
Limited in temperature range to 150C
Examples
Polypropylene
with nylon or glass
can be injected-- inexpensive
Matrices - Others
Metal Matrix Composites - higher temperature
e.g., Aluminum with boron or carbon fibers
Metal Matrix
Composite
Ti - Al
Fracture Surface
(a)
(b)
Glass-epoxy
Carbon-epoxy
Mechanical Properties of
some FRP
MIKROMEKANIKA
MECHANICS OF COMPOSITE
STRUCTURES
Definitions:
Isotropic : a material having similar properties in all directions. For
example: aluminum, steel, etc.
Orthotropic : a material having two plane of symmetry which are
perpendicular to each other. Example: composite materials in fiber
direction.
Anisotropic: a material having no plane of symmetry. Example:
composite materials not in fiber direction.
Isotropic
Orthotropic
Anisotropic
COMPOSITE MATERIALS
In fiber direction, a composite material is an orthotropic material.
1 : fiber direction
1
2: perpendicular
fiber direction
E1 = tan
MICROMECHANICS
Micromechanics is a tool to find composite material properties (for
example: E1, E2, v12 and G12) as a function of fiber and matrices
properties.
Determination of E1
The same can be drawn
for other properties
matrices
fiber
L
vf :volume fraction of fiber
E1 = vf. Ef + (1-vf) Em
L
L
m E m .1
f E f .1
P 1. A f . A f m . Am
1 E1. 1
Af
Am
E1 E f .
Em .
A
A
E1 E f .v f E m .v m
(rule of mixture)
vf
Af
A
A
vm m
A
Menentukan Harga E2
f
2
Ef
2
Em
2 .W f .v f .W m .v m .W
2 f .v f m .vm
vf
v
m
2 2
E f Em
E2
E2
2
2
E f .E m
v f .E m v m .E f
12 v f . f vm . m
G12
G f .Gm
v m .G f v f .Gm
Persamaan Halpin-Tsai
E1 E f .v f E m .v m
12 f .v f m .v m
dan
1 ..v f
M
Mm
1 .v f
Mf
M m
Mf
M
m
M
Mf
Mm
Contoh
Karena itu, massa jenis bahan komposit dan fraksi volume void
adalah:
TEKNIK PENGUJIAN
1
Xt,c
E1 = tan
Experimental determination of E2
2
E2 = tan
Yt,c
Experimental determination of
G12
Spesimen dengan tebal
t.
12
S
G12 tan
P/2
Rosette Strain
Gage
12 2 450
P/2
12
( P / 2)
b.t
12
Brush-type Failure
Woven glass/epoxy
(0o/90o)s
MEKANIKA STRUKTUR
KOMPOSIT TEORI LAMINA
MECHANICS OF COMPOSITE
STRUCTURES
Definitions:
Isotropic : a material having similar properties in all directions. For
example: aluminum, steel, etc.
Orthotropic : a material having two plane of symmetry which are
perpendicular to each other. Example: composite materials in fiber
direction.
Anisotropic: a material having no plane of symmetry. Example:
composite materials not in fiber direction.
Isotropic
Orthotropic
Anisotropic
COMPOSITE MATERIALS
In fiber direction, a composite material is an orthotropic material.
1 : fiber direction
1
2: perpendicular
fiber direction
1
Xt,c
E1 = tan
Experimental determination of E2
2
E2 = tan
Yt,c
12
S
G12 tan
P/2
12 2 450
P/2
12
( P / 2)
b.t
12
1
E
1
2 . 1
E
12 0
(Isotropic)
2
12
1
12
1
1
E
2 E
12
0
E
1
E
0
0 1
0 2
1 12
G
Or:
1
1
2 E 1 2
12
0
1
E
1
2
0 2
G 12
E
G
21
1
E1
2 12 . 1
1
12 1
E1
(Orthotropic)
12 0
12
1
12
E1
1
21
2
E2
12
0
12
1
E1
E2
0
0 2
1 12
G12
Or:
E1
1 12 . 21
1
12 E2
1 12 . 21
0
12
21.E1
E2
1 12 . 21
1 12 . 21
0
E2
21 .12
E1
0 2
G12 12
1
S11
2
12
0
12
Where:
1
S11
E1
S 22
S12
S 22
0
0
0
S 66
2
12
12 21
; S12
E1
E2
1
1
; S 66
E2
G12
1
Q11 Q12
Q
2
12
22
0
0
12
0
0
Q66
2
12
Where:
E1
Q11
1 12 21
12 E2
21E1
; Q12
1 12 21 1 12 21
E2
Q22
; Q66 G12
1 12 21
EXAMPLE
Carbon-epoxy T300/5208 has properties as follows: E1 = 19.2 Msi ; E2 =
1.56 Msi ; v12 = 0.24 ; G12 = 0.82 Msi
Therefore, the compliance coefficients are (in 1/Msi):
1
S11
0.05208
E1
1
S 22
0.641
E2
12
S12
0.0125
E1
1
S 66
1.2195
G12
S16 S 26 0
And the stiffness coefficients are (in Msi)
Q66 0.820
x
1
2
1
y
12
xy
x
1
2
2
y
12
xy
and
m2
n2
2mn
T1 n 2 m 2 2mn
mn mn m 2 n 2
T2
m2
n2
mn
n2
m2
mn ; m cos n sin
2mn 2mn m 2 n 2
1 Q 1
Therefore, we find:
x T1 1 Q T2 x
or
x
Q11 Q12
y T1 Q12 Q22
0
0
xy
x
0
0 T2 y
Q66
xy
Now we define:
Q T
1
and
or
Q T2
x Q x
Q11 Q12
x
y
Q12 Q 22
Q
xy
16 Q 26
Q16 x
Q 26 y
Q 66 xy
The individual
Q ij
DISPLACEMENT CHARACTERISTICS
Isotropic
Orthotropic
Off-axis Lamina
(Anisotropic)
EXAMPLE (2)
Carbon-epoxy T300/5208 has properties as follows: E1 = 19.2 Msi ; E2 = 1.56
Msi ; v12 = 0.24 ; G12 = 0.82 Msi and fiber angle 30o to the global axis
S 11 0.2933
S 12 0.1065
S 22 0.5878 S 66 0.8434
S 16 0.3636;
S 26 1.465
Q 66 3.975
Q16 5.658
Q 26 2.017
Ex
E1
E1
4
2 2
4 E1
m
n
12
G12
E2
E
E
n 2 m 2 1 1 1 n 4 m 4 12
E2 G12
xy
4
E1
2 2
4 E1
m
n
12
G
E
12
2
Ey
E1
E1
4
2 2
4 E1
m
n
12
G
E
12
2
E1
Gxy
E1
2 2
2
2 2 E1
4m n 1 212 n m
E
G
2
12
MEKANIKA STRUKTUR
KOMPOSIT TEORI
LAMINATE KLASIK
22 Q12 Q22 0
0
0 Q66
12
11
22
12
Q
Q
Q
y
y
22
26
12
Q
xy
Q
Q
16
26
66
xy
LAMINATE
A laminate is a stacking of several lamina having different
fiber orientation and/or properties.
For example: (0/90/45o/30o)
(0/90/45o/45o/90/0) or (0/90/45o)s
(0/90/-45o/45o)s
1
2
3
Laminat
Asumsi Dasar
Hukum Kirchoff-Love berlaku; yaitu deformasi geser di
sepanjang ketebalan diabaikan. Atau dengan kata lain,
bidang yang semula tegak-lurus garis tengah, tetap
tegak lurus selama pembebanan berlangsung.
Pelat tipis, sehingga berlaku kondisi tegangan-bidang
(plane-stress).
Perpindahan titik C:
U c U 0 zc
dan
W0
x
Sehingga secara
umum:
W0
U U0 z
x
dan
V V0 z
W0
y
U
x
x
V
y
y
xy
U V
y
x
Sehingga:
U 0
2W0
x
z
x
x 2
V0
2W0
y
z
y
y 2
U 0 V0
2W0
xy
2z
y
x
xy
Atau dalam bentuk matriks:
x x0
x
y y z y
0
xy
xy
xy
U 0
0
x
x0
V0
(regangan bidang y
y
tengah)
0
V
xy
0
0
y
x
dengan:
(kelengkungan)
2W0
x 2
x
2W0
y
2
y
xy
2W0
xy
y
xy
Q12 Q 22 Q 26 y z y
Q
xy0
Q
Q
16
26
66
xy
N x x dz
1 2
12
M x x zdz
1 2
Maka:
Nx
zk x
12 x
n
dz
y dz
y
y
k 1 z k 1
N
1 2
xy
xy
xy
Mx
x
z
12 x
k
n
M y y zdz y zdz
k 1 z k 1
M
1 2
xy
xy
xy
N y Q ijk
k 1
N
xy
Mx
n
M y Q ijk
k 1
M
xy
x
zk
zk
z 0y dz z y zdz
k 1
k 1
xy
xy
x
zk
zk
0
2
z 0y zdz z y z dz
k 1
k 1
xy
xy
xy
A11
A12
A12
A22
A16
A26
0
x0
y
0
A66 xy
A16
A26
B11
B12
B12
B22
B16
B26
B16 x
B26 y
B66 xy
dan
Mx
y
M
xy
B11
B12
B12
B22
B16
B26
0 D
x0 11
y D12
0
D16
B66 xy
B16
B26
D12
D22
D26
D16 x
D26 y
D66 xy
A11
A
12
N xy A16
M
x
B11
M y B12
B16
xy
A12
A16
B11
B12
A22
A26
B12
B22
A26
A66
B16
B26
B12
B16
D11
D12
B22
B26
D12
D22
B26
B66
D16
D26
Aij Q ijk z k z k 1
k 1
dengan:
1 n
Bij Q ijk z k2 z k21
2 k 1
1 n
Dij Q ijk z k3 z k31
3 k 1
B16 x0
0
B26 y
0
B66 xy
D16 x
D26 y
D66 xy
Contoh (1)
Misalkan ada sebuah laminat terbentuk dari dua lamina dengan arah serat
membentuk sudut 0o dan 45o serta membentuk sumbu-sumbu koordinat
seperti terlihat pada Gambar 4.a. Lamina bawah bersudut 0o dengan tebal 5
mm; sedang lamina atas bersudut 45o dengan tebal 3 mm. Matriks kekakuan
pada sumbu-sumbu utama bahan diberikan dalam matriks berikut:
20 0,7 0
Cij 0,7 2,0 0
0
0 0,7
20 0,7 0
C ' 0 o C 0 o 0,7 2,0 0
0
0 0,7
GPa
C '12
C '66
1
C '16
C ' 26
1
2
Maka:
GPa
45o
1 4 C 'ij o 4 1
0
1 2
1
1
Bij C 'ij k z k2 z k2 1 C 'ij o 1 2 4 2 C 'ij o 4 2 1 2
45
0
2 k 1
2
2
7,5 C 'ij o C"ij o
45
0
1 2
1
1
Dij C 'ij k z k3 z k3 1 C 'ij o 1 3 4 3 C 'ij o 4 3 1 3
45
0
3 k 1
3
3
21C 'ij
45o
21,67C 'ij
0o
Nx
13,5 100,9 33,4 33,8 xo
119,6 18,9
o
N
18,9
29,6
13,5 33,4 34,1 33,8 y
y
o
N xy
13,5
13,5
18,9 33,8 33,8 33,4 xy
100
,
9
33
,
4
33
,
8
571
123
94
,
5
x
x
My
33,4 34,1 33,8 123
181
94,5 y
M
94,5
123 xy
Sifat-sifat Matriks A, B, D
1. Susunan Simetri
Nx
xy
A11
A12
A16
A12
A22
A26
A16
A26
A66
0
x0
y
D12
D22
D26
D16
D26
D66
y
xy
0
xy
Bij = 0
Mx
D11
y D12
M
D16
xy
7. Kuasi-isotropik
[0o/+45o/-45o/90o]s
Nx
xy
A11
A12
0
Mx
D11
D
M
y
12
M
D16
xy
A12
A11
0
D12
D11
D26
0
0
A66
D16
D26
D66
0
x0
y
xy
y
xy
Modus
Kegagalan
1
E1 = tan
Didapat datadata:
a. Untuk uji tarik:
E1 tarik
Xt
1t
b. Untuk uji tekan:
E1 tekan
Xc
1c
E2 = tan
Didapat data-data:
a. Untuk uji tarik:
E2 tarik
Yt
2t
b. Untuk uji tekan:
E2 tekan
Yc
2c
P
Spesimen dengan tebal
t.
12
S
G12 tan
P/2
Rosette Strain
Gage
12 2 450
P/2
12
( P / 2)
b.t
12
Didapat datadata
G12
S
Kadang-kadang, didefinisikan pula regangan maksimum yang dapat ditolerir oleh bahan
komposit:
4. Regangan maksimum tarik dan tekan dalam arah serat (Xt dan Xc),
5. Regangan maksimum tarik dantekan dalam arah tegak lurus serat (Yt dan Yc),
6. Regangan maksimum geser, 12
Dengan adanya definisi kekuatan bahan komposit seperti di atas, semua tegangan dalam
analisis struktur komposit harus ditransformasikan ke dalam koordinat sumbu utama
bahan (1,2).
Atau: