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BASIC OF SCM AND LOGISTICS
TRANSPORTATION AND RELATED ACTIVITIES
WAREHOUSE
AGENDA
Logistics
Types of logistics
Evolution of logistics
Impact of IT on SCM
Key logistics activities
Logistics management
Logistics management activities
Parties involved in logistics management
Supply chain management
Difference between logistics and supply chain
Logistics
Logistics is the management of the flow of the
goods, information and other resources in a
repair cycle between the point of origin and the
point of consumption in order to meet the
requirements of customers.
Logistics involves:
the integration of information,
transportation,
inventory,
warehousing,
material handling,
and packaging.
Types of logistics
Inbound Logistics:
Inbound Logistic concept comes into
picture from the purchase of raw material
till it reaches mfg. Unit.
Outbound Logistics:
Outbound Logistics dept. delivers the
finished goods or product to the customer
as per their requirement
Evolution of logistics
Customerservice.
Demandforecasting/planning.
Inventorymanagement.
Logisticscommunications
Materialhandling
Orderprocessing
Packaging
Logistics Management
The term Logistics Management is that part of Supply Chain Management that
plans, implements, and controls the efficient, effective, forward, and flow and
storage of goods, services, and related information between the point of
origin and the point of consumption in order to meet customers
requirements.
Logistics Management
activities:
Logistics Management activities
typically include
inbound and outbound transportation
management,
fleet management,
warehousing,
materials handling,
order fulfillment,
inventory management of third party
logistics services providers.
Supply chain
A supply chain is a system of
organizations, people, technology,
activities, information and resources
involved in moving a product or
service from supplier to customer.
Supply chain activities transform
natural resources, raw materials and
components into a finished product
that is delivered to the end customer.
Supply chain:
Supply chain includes the logistics business functions above, and also includes purchasing,
sourcing, procurement, buying, manufacturing operations ,production scheduling and inventory
control and materials management, facilities location planning, the information technology to
coordinate between suppliers, the company, and customers.
Agenda
Modes of Transportation: Advantages and Disadvantages
Business Process flow of Transportation
Taking example of Ocean Freight Transportation
INCO Terms
Documents Involved
Agenda
Modes of Transportation:-Advantages and Disadvantages
Business Process flow of Transportation
-Taking example of Ocean Freight Tranportation
INCO Terms
Documents Involved
Modes of Transportation
Transport modes are the means by which people and freight achieve
mobility. They fall into one of three basic types, depending on over
what surface they travel land (road, rail and pipelines), water
(shipping), and air. Each mode is characterized by a set of technical,
operational and commercial characteristics:
1.Land
a)Road Transportation:Advantages: Cost Effective, Fast Delivery, Ideal perishable Goods, Easy to monitor
location of goods, Communication is Easy.
Disadvantages: Traffic Delays ,Pollutes Environment ,Damage due to careless
driving ,Bad weather.
Contd..
Rail TransportationA freight train hauls cargo using freight cars
specialized for the type of goods. Freight trains
are very efficient, with economy of scale and
high energy efficiency. Authorities often
encourage the use of cargo rail transport due to
its environmental profile
Container trains
Bulk handling
Advantages:Fast Delivery, Capacity ,Environmental
Friendly ,Safe ,Cost Effective.
Disadvantages:Unforseen Delays, Inflexible , Delivery of goods
can be costly and time consuming.
Pipeline
Pipeline transport is the transportation
of goods through a pipe. Most
commonly, liquid and gases are sent,
but pneumatic tube that transport solid
capsules using compressed air are
also used.
Advantages:Low cost ,High Capacity ,Safer, Low
maintainence cost.
Disadvantages:limited types of cargo (gas, oil,
emulsions and raw materials), low
availability of small volumes of
transported cargo.
Water Transportation
Water transport refers to movement of goods on waterways by using
various means like boats, steamers, launches, ships, etc. With the
help of these means goods are carried to different places, both
within as well as outside the country. Within the country, rivers and
canals facilitate the movement of boats, launches, etc.
I.
Inland water transport- It is used in domestic or home trade to carry bulky goods.
II.
Types of Vessel
When it comes to seafreight cargo, there are a variety of cargo ships and modes of shipping based
on the cargoes available..
Container Vessels is currently the most common mode of transport used for carrying 20, 40 and
45 containers..
Bulk Vessels Used for the carriage of bulk commodities like wheat, sulphur, iron ore, coal etc etc..
Breakbulk Vessels Used for the carriage of various kinds of cargoes bagged cargo (cement,
sugar etc), palletised cargo (paint, chemicals etc), timber etc etc
Ro-Ro Vessels Used for the carriage of wheeled cargo like cars, buses, trucks, exacavators etc
etc.. Where the option is available, these vsls can also carry some project cargoes as long as
these are loaded on mafi trailers or any other wheeled modes.. Further classified as PCC (Pure
Car Carriers) & PCTC (Pure Car & Truck Carriers) the purpose of which are obvious from the
names..
Copyright 2015, Oracle and/or its affiliates. All rights reserved. |
Continued..
Multi-purpose Vessels Used for the carriage of a combination of above cargoes.. Very versatile,
popular and useful vessels specially along certain routes which require self-geared vessels..
Tanker Vessels Used for the carriage of various liquid cargoes like oil, chemicals etc..
Crude Carriers Used for the carriage of (you guessed it) crude oil further classified as VLCC
(Very large Crude Carriers) and ULCC (Ultra large Crude Carriers)
Reefer Vessel Used for the carriage of frozen cargoes or temperature controlled cargoes like fruits,
meat, fish etc..
Contd..
Advantages of water transport
a. It is a relatively economical mode of transport for bulky and heavy goods
b. It is a safe mode of transport with respect to occurence of accidents.
c. The cost of maintaining and constructing routes is very low as most of them are naturally
made.
d. It promotes international trade.
Limitations of water transport
i. The depth and navigability of rivers and canals vary and thus, affect operations of
different transport vessels.
ii. It is a slow moving mode of transport and therefore not suitable for transport of
perishable goods.
iii. It is adversely affected by weather conditions.
iv. Sea transport requires large investment on ships and their maintenance.
Air Transportation
This is the fastest mode of transport. It
carries goods through airways by
using different aircrafts like, cargo
aircraft etc. It carries goods that are
less bulky or of high value.
Advantages:Fastest for long distance delivery,
Reduces lead time on suppliers.
Disadvantages:Risky ,Expensive , Environmental
Pollution , Unsuitable for some goods.
Intermodal
Intermodal freight transport involves the transportation of freight in an intermodal
container or vehicle, using multiple modes of transportation (rail, ship, and truck),
without any handling of the freight itself when changing modes. The method reduces
cargo handling, and so improves security, reduces damages and losses, and allows
freight to be transported faster. Reduced costs over road trucking is the key benefit for
intracontinental use. This may be offset by reduced timings for road transport over
shorter distances.
An intermodal container or freight container (commonly shipping container, sea can, or
conex box, a shorthand of the Army term CONtainer EXpress) is a reusable transport
and storage unit for moving products and raw materials between locations or
countries; the terms container or box may be used on their own within the context of
shipping.
Types of Containers
Selecting a Mode of
Transportation
Transit time
Important for highly perishable products
Important when product is needed ASAP
Freight Flow
Factory
Truck/
Rail/
Barge
CFS
facilities
Load
port
Ocean/
Air
Discharge
port
Truck/
Rail/
Barge
DC
Truck
Point of
sale
Now in this case the customer will transfer all related documents and details to the
Service provider lets say to some 3PL Party sitting in his country.
3PL party will transfer all the details to his team sitting in the suppliers country.
Continued
3PL party sitting in export country will engage a local carrier giving all details about the shipment
Customer will instruct Supplier to communicate with the respective 3PL party
If Supplier is engaging Service Provider the contract between them will be CIF for the supplier
Now supplier will ask Central Excise people to come and inspect the goods , once the goods get
sealed by them only then cargo can be exported.
The Carrier collect the goods from supplier & ll issue HBOL to the 3PL
And 3PL will issue MBOL to each Supplier as a receipt that the cargo is with them.
ASN (Advanced Shipment Notification) is send either by Supplier or 3PL or Carrier to the Buyer.
Supplier sends the Packing List and Commercial Invoice to the buyer plus the copy of MBOL.
Carrier delivers the Cargo to the CFS(Container Freight Station) for consolidation and packing.
.
Copyright 2015, Oracle and/or its affiliates. All rights reserved. |
Contd
Carrier then reaches port and gives relevant documents to the CHA
agents for custom clearance
Bill of Entry comes in picture for export custom clearance , once its get
stamped only then cargo can be exported, it is Let Export Document.
In the Buyers Country the again the CHA Agent ll handle all the import
custom clearance processes.
Shipping Bill is the Let Import document there.
Local carrier ll take the cargo to CFS for deconsolidation and unpacking.
Now after verifing the MBOL which buyer is having the 3PL will handover the
goods to the buyer.
3PL will collect the POD from the buyer for the payment process.
Documentation
Documentation becomes important not only for the physical logistics operations involving
multiple agencies engaged in the entire chain, the financial, trading and accounting
processes of the both buyer and seller organizations and partner banks involved ,also
depend upon the entire set of documentation pertaining to each transaction to be able
to recognize the sale, recognize value of consignment and effect necessary payment.
Therefore the entire supply chain transaction involves set of standardized documentation
from buyer and seller, from 3PL carriers and documentation as required by customs at
exporting country and importing country coupled with trading or bank requirements
documents. The entire set of documents and the terms of trade have been developed
and standardized across all countries to facilitate international trade.
DOCUMENTS NEEDED
Shippers
Origin-Destination
Carrier
Origin
Freight Forwarders
15.
16.
Export
Customs
Import
Customs
1.Invoice
2.Packing List
3.Certificate of Origin
4.Letter of Instruction
5.Dangerous Goods Declaration
6.
7.
8.
9.
10.
11.
12.
13.
14.
Flight Manifest
Transfer Manifest
Export Cargo Declaration
Import Cargo Declaration
Destination
Freight Forwarders
Consignees
AGENDA
MEANING OF WAREHOUSE
NEED OF WAREHOUSING
TYPES OF WAREHOUSE
FUNCTIONS
ACTIVITY
MAJOR CHALLENGES
MEANING OF WAREHOUSE
Warehousing refers to the activities involving storage of goods on a large-scale in a
systematic and orderly manner and making them available conveniently when needed. In
other words warehousing means holding or preserving goods in huge quantities from the time
of their purchase or production till their actual use or sale. Warehousing is one of the
important auxiliaries to trade. It creates time utility by bridging the time gap between
production and consumption of goods.
NEED OF WAREHOUSING
Quick Supply
Both industrial as well as agricultural goods are produced at some specific
places but consumed throughout the country.,
Continuous Production
Continuous production of goods in factories requires adequate supply of raw
materials. So there is a need to keep sufficient quantity of stock of raw material
in the warehouse to ensure continuous production.
Price Stabilization
To maintain a reasonable level of the price of the goods in the market there is a
need to keep sufficient stock in the warehouses.
NEED OF
WAREHOUSING(CONTD.)
Seasonal Production
You know that agricultural commodities are harvested during certain seasons, but their consumption or
use takes place throughout the year.
Seasonal Demand
There are certain goods, which are demanded seasonally, like woolen garments in winters or
umbrellas in the rainy season.
Large-scale Production
In case of manufactured goods, now-a-days production takes place to meet the existing as well as future
demand of the products.
TYPES OF WAREHOUSE
Private Warehouses
The warehouses which are owned and managed by the manufacturers or traders to store.
Public Warehouses
The warehouses which are run to store goods of the general public are known as public
warehouses. Any one can store his goods in these warehouses on payment of rent.
Government
Warehouses
These warehouses are owned, managed and controlled by central or state governments or
public corporations or local authorities.
Bonded Warehouses
These warehouses are owned, managed and controlled by government as well as private
agencies.
Copyright 2015, Oracle and/or its affiliates. All rights reserved. |
FUNCTIONS
Storage of goods
The basic function of warehouses is to store large stock of goods. These goods are stored
from the time of their production or purchase till their consumption or use.
Protection of goods
A warehouse provides protection to goods from loss or damage due to heat, dust, wind and
moisture, etc..
Risk bearing
Warehouses take over the risks incidental to storage of goods..
Financing
When goods are deposited in any warehouse, the depositor gets a receipt, which acts as a
proof about the deposit of goods. The warehouses can also issue a document in favor
of the owner of the goods, which is called warehouse-keepers warrant. This warrant is a
document of title and can be transferred by simple endorsement and delivery.
FUNCTIONS(CONTD.)
Processing
Certain commodities are not consumed in the form they are produced. Processing is required to
make them consumable.
Transportation
In some cases warehouses provide transport arrangement to the bulk depositors. It collects
goods from the place of production and also sends good to the place of delivery on request
of the depositors.
Activity
Inventory Control
Labor Supervision
Replenishment
Picking
Shipping
Loading
Cross Docking
Put-Away
Receiving
Yard Management
WMS tools
Barcode scanners
Mobile computers
RFID
Inventory Management
Inventory unique ID
Receiving
Receipt types:
Manufacturing receipts
Warehouse Transfers
Purchased receipts
Customer returns
HOST
RF Receiving
Scheduling
TEKLOGIX
Supporting
documentation
Put-Away
User defined Put-Away Algorithms
By consignee, product group, receipt type
Space Utilization
Free Space
Physical Dimensions
Product Velocity, distances, physical constraints
Picking
Material Selection
Stock Selection Within Customer
Specific Rules - FIFO, LIFO, Serial Number
Pick Methods
RF Supported/Guided
Paper Pick list
Container Volume/Weight
Picking Policies
Pick By Order
Pick By Item
Pick By Zone
Pick By Shipment
Shipping
Loading and Shipping
Stock verifications
Document generation
Dock Door scheduling and management