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Rear Loader
1.
Introduction
2.
Problem Statement
Design
Design For
For
testing
testing &
&
Validation
Validation
Front
Front bucket
bucket
used
used special
special
purpose.
purpose.
Overcome
Overcome this
this
remedies
remedies to
to used
used
rear
rear bucket.
bucket.
Required
Required extra
extra
attachment(actua
attachment(actua
tor,
tor, linkage
linkage
etc)
etc)
Not
Not possible
possible
attached
attached every
every
tractor
tractor due
due to
to
cost.
cost.
3.
Problem Objective
Objective
1. Avoid human
effort.
2. Reduce extra
hydraulic system.
3. Reduce cost.
4. Simple
engagement &
disengagement.
5. Replace hydraulic
by mechanical
linkage.
4.
Methodology
Select material.
Design bucket & other
parameter. (beam)
Check design in
Analysis software.
Manufacture
actual model.
Testing.
Analysis
Result
Cont...
Project Selection on parameter
1.custemer need ,2.survey of agriculture
Considering Parameter
1.w=100-130kg,
2. input=hydrulic power
A
Arjun(605)
1.power capacity=55hp
2.temp=40-600 c
3.speed effect=10-15%
==
Material Selection
1. material 2.strength 3.stress 4.%elongation
Detail/Result Analysis
1.by
mathematical/experiment
2.by software
Why Select Tractor Directly
back sidehydrulic system is available each tractor
Tractor Model
1. arjun(605) 55hp=800-900 kg
2.mahindra (575) 43.7hp=500-550Kg
3.swaraj(744) 47hp=500-600 Kg
4.sonalika(855) 55hp=750-850kg
Result
Implementation
5.
Gap Identification
PARAMET
FRONT
REAR
HYDRAULIC
USED
NO
ATTACHEMENT
MORE
SIMPLE
LINKAGE
MORE
LESS
COST
MORE
LESS
TIME
LESS
MORE
ER
6.
Bucket
Design
Beam
Lever
Component
s
Supportin
g system
a.
Design of Bucket
20 Mn 2
Sheets
strip
Softened
Tensile
Yield
strength
strength
N/mm2
N/mm2
&
480
550
BHN
300 320
Dimension of the
bucket is
L= 864 mm
W= 604.5 mm
H= 305 mm
b.
Design of Beam
Cont.
Selection of Pin
Material:
Mild Steel
Main Diameter:
15 mm
Collar
Diameter: 20
mm
Fig- Beam
Collar Length=5
mm
Total
Length= 90
mm
c.
Design of Lever
Sr. no
Operation
Machine used
Tool used
Variou
s
Proces
s of
create
lever
Time in min.
description
Marking
Scale
By hand
10
Cutting
Cutting
Grinder
15
machine
cutter
Bending
Bending
machine
15
d.
7.
Assembly
8.
Working
Actual
Working
9.
BOM
Sr. No.
Description
Material
Quantity
bucket
Alloy steel
01
Beam
Alloy steel
01
lever
Alloy steel
01
Support system
Alloy steel
01
Ball joint
Alloy steel
02
Spring
01
wire
7
Pin
Alloy steel
04
Alloy steel
06
Nut
Alloy steel
03
10
Bolt
Alloy steel
03
10.
Analysis of Beam
Sr.
Minimum
no Stress [MPa]
Maximu
m
[MPa]
4.2168e-010
137.86
Fig1.Equivalent Stresses
of Beam
Fig 2.Total
Deformation of Beam
Sr.
Minimum
Maxim
no
Deform
um
[mm]
[mm]
18.522
11.
Advantages
12.
Limitations
13.
Future Scope
14.
Applications
CONCLUSION
After the manufactured the rear bucket then we conclude
the
1. The simplicity of mechanism is giving flexibility of its
effective use. This mechanism is working properly.
2. The rear bucket can also use various application such as
construction, agriculture and mining.
3. This bucket is suitable for all tractors.
4. Avoid human effort in construction and agricultural
area.
5. Lifting capacity depend on the tractor hydraulic
capacity.
REFERENCES
1] Dhaval Kumar A Patel, Bhavesh P Pate and Mehul Kumar A Patel ,A Critical Review On
Kinematics Of Hydraulic Excavator Backhoe Attachment,Vol. 4, No. 2, April 2015,
pp.189-203
2] Bhaveshkumar P. Patel, - Jagdish M. Prajapati, Evaluation Of Bucket Capacity, Digging
Force Calculations And Static Force Analysis Of Mini Hydraulic Backhoe Excavator,
machine design, Vol.4(2012) No.1, ISSN 1821-1259 , pp. 59-66
3] Bhaveshkumar P. Patel and J. M. Prajapati , A Review on FEA and Optimization of
Backhoe Attachment in Hydraulic Excavator, IACSIT International Journal of
Engineering and Technology, Vol. 3, No. 5, October 2011, pp.505-511
4] V. B. Bhandari, design of machine elements, Tata McGraw hill publishing company,
eighth edition (2003).
5] Design Data Book, compiled by PSG College of technology, published by Kalaikathir
Achchagan (COIMBATORE-India),pp-1.17-1.19
Thank
you!!