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Essential Components in Application

Essential Components, Exceptional Value.

Copyright 2013Rockwell Automation, Inc. All rights reserved.

Turn Hot Spots On


Additional Benefits

Copyright 2013 Rockwell Automation, Inc. All rights reserved.

Turn Hot Spots Off


Additional Benefits

Copyright 2013 Rockwell Automation, Inc. All rights reserved.

Turn Hot Spots On

Copyright 2013 Rockwell Automation, Inc. All rights reserved.

Turn Hot Spots Off

Copyright 2013 Rockwell Automation, Inc. All rights reserved.

Essential Components
Power
Power
Logic
Logic
OperatorInterface
Interface
Operator

Get the right components,


at the right price, right when
you need them
Broad Selection of Quality Products
Flexible, Hassle-Free Ordering

Connectivity
Connectivity

Save Time & Reduce Costs

Safety
Safety

Services & Support

Sensors&&Switches
Switches
Sensors
Copyright 2013 Rockwell Automation, Inc. All rights reserved.6

Services & Support


Global Support. Local Address. Peace of Mind.

Protect Your Investment

Maximize
Operations
Investments

Predictable Expenses
Improve MTBF & MTTR
Ease of Use, Reduce Suppliers
Predictable Response

Define
Business
Problems

Reliability & MRO Process


Safety and Networks
Installed Base & Storeroom
Application Risk Hierarchy

Meet
Everyday
Needs

Global Repair
Global On-Site Support
Workforce Training Solutions
Remote Support

Online & Phone Support | Training | OnSite Services | Repair Services | MRO Asset Management | Safety | Network & Security | Service
Agreements
80 Countries | 20 Languages | 6 Remote Support Centers | 18 Repair/Remanufacturing Centers | 9 Exchange Hubs | Average 13+ Years Experience
Copyright 2013 Rockwell Automation, Inc. All rights reserved.7

The Product Selection Toolbox is a collection of Product


Selection and System Design software tools that provide
assistance selecting Allen-Bradley products and designing
application solutions using those products
Easy access to product configuration tools, product information,
and CAD Drawings
Ability to create a single bill of material for the complete range of
Allen-Bradley products
Tools provide assistance configuring Motor Starters, Motor
Control Bus Systems, Automation Systems and Motion
Control Systems
Software to aid in creating project bids and submittal documents
All tools are PC based and able to be used without being
connected to the internet
Visit the online Product Selection Toolbox:
http://www.rockwellautomation.com/en/e-tools/
Copyright 2013 Rockwell Automation, Inc. All rights reserved.8

Understanding North American


Electrical Standards for Panel Design
European OEMs and Panel builders exporting to North
America can be faced with difficulties of designing
switchboards to North American required standards
As a North American company, Rockwell Automation aims
to help to understand the differences and applies this
knowledge to increase the export business of customers
Unique products for UL applications
Contact your local sales office for the new UL White
Paper and for supporting product selection and sizing
in accordance with NEC/UL508A
Consult www.rockwellautomation.com for more
information on short circuit current ratings as required
by NEC art. 409

Copyright 2013 Rockwell Automation, Inc. All rights reserved.9

Power
Power
Power

Circuit Breakers
NEMA Motor Starters & Disconnects

Logic
Logic
OperatorInterface
Interface
Operator

IEC Control, Load, &


Disconnect Switches
NEMA Contactors & Starters
IEC Contactors & Starters
MCS Mounting Modules

Connectivity
Connectivity

Solid State Overload Relays


Motor Protection

Safety
Safety

Distributed Motor Control

Sensors&&Switches
Switches
Sensors

Drives

Soft Starters &


Solid-State Motor Control

Copyright 2013 Rockwell Automation, Inc. All rights reserved.10

Power
Circuit Breakers
Available as:
IEC-molded case circuit breakers; 3 or 4 pole; 201250 A
UL 498 molded case circuit breakers; 3 pole; 151200 A
UL/IEC motor protection circuit breakers; 3 pole; 0.1630 A
UL/IEC motor circuit protectors; 3 pole; 0.11200 A

Common and wide range of accessories


for all types of breakers

Auxiliary/alarm contacts
Shunt trips: under voltage release
Various operating mechanisms (variable depth; cable; motor)
Plug-in base adaptors
Various terminal lug types

Copyright 2013 Rockwell Automation, Inc. All rights reserved.11

Power
NEMA Disconnect Switches
Fused disconnect
3-pole
European: 201250 Amp; DIN, BS88, NFC
North American: 30800 Amp, UL Class CC,
Class J, Class L, CSA

Non-fused disconnect

3 and 4 pole
European: 30.1250A
North American: 301200A
Wide range of accessories
Test mode switch position
Handle pad lockable in back for standard ON/OFF
and red/yellow for emergency stop applications

Copyright 2013 Rockwell Automation, Inc. All rights reserved.12

Power
Disconnect Switches
Bulletin 194R/140U External Operating Handle 3-pole

The Bulletin 194R/140U External Operating Handle is


designed to be the through-the-door-operator for our
30/60 A IEC fused/non-fused disconnect switches,
Bulletin 140U and 140UE Molded Case Circuit Breakers,
and Bulletin 140M Motor Protection Circuit Breakers.

More robust design made from metal, not plastic


Improved functionality with one-hand operation
Easy installation
Backwards compatible
Improved form and fit with a more
comfortable grip

Copyright 2013 Rockwell Automation, Inc. All rights reserved.13

Power
IEC Control and Load Switches
Featuring robust, panel-saving designs, the control
and load switches help streamline your installation.
The flexible cam design enables a large selection of
functions and switching positions

Customer specific electrical schemes on request


Front and base mounting
Finger-proof switch bodies per IP20
Water spray and dust-proof per IP65
Easily accessible terminals
Clearly marked terminals
Wide range of modular, snap-on accessories

Copyright 2013 Rockwell Automation, Inc. All rights reserved.14

Power
NEMA Contactors & Starters
Full voltage starters

Meets NEMA standards


Easier to wire and service
Simple to select
Offered in a broad range of NEMA sizes (009)

Combination Motor Starters

Meets NEMA standards


Fusible or non-fusible disconnect switch
Offered in a broad range of NEMA sizes (007)
Modifications can be factory installed
Accessories are easily field installed

Copyright 2013 Rockwell Automation, Inc. All rights reserved.15

Power
2-Component Starters
2-component starters providing motor protection
circuit breaker and contactor the essential
functions of a motor starter:

Short-circuit protection
Overload protection
Single phasing protection and
Operational switching of the motor

Compact starters for DIN rail mounting

Motor protection circuit breaker directly linked to


100-K miniature contactor (190E) or to 100-C
contactor (190S) for maximum protection with the
smallest footprint
Copyright 2013 Rockwell Automation, Inc. All rights reserved.16

Power
3-Component Starters
3-component starters consist of three devices:

Magnetic only circuit breaker, contactor and


motor protection relay

Choose motor protection relays matched to


specific application needs such as:

Heavy duty starting

Protection functions such as earth fault protection

High-end protection relays with monitoring

Communication functionality, such as the


MCS-E3 relays

Copyright 2013 Rockwell Automation, Inc. All rights reserved.17

Power
IEC Compact Enclosed Starters
IEC Compact Enclosed Starters in plastic
enclosure are ideal for use as distributed
starters or in simple stand alone applications,
providing an economical solution

Eco-class DOL starters up to 11kW

Automation-class DOL starters up to 22 kW

Reversing DOL starter up to 11 kW

DOL and reversing starter up to 7.5 kW

Robust enclosures, IP65 protection degree

One catalog number for a complete starter

Applicable to all markets, UL and CE


Copyright 2013 Rockwell Automation, Inc. All rights reserved.18

Power
IEC Contactor
Flexible, modular solutions up to 710 kW for power outputs, which
provide savings in planning, assembly, mounting and operation.
Contactors 100-C for motor ratings from 4 up to 55 kW with high
personal and functional safety
Contactors 100-D for ratings from 50 up to 500 kW

Electronic coils
Up to 5 times less energy consumption
Wider voltage range
Distinct on/off thresholds eliminate harmful
contact chatter
Integrated electronic interface control via PLC
without the need for interposing relays
Copyright 2013 Rockwell Automation, Inc. All rights reserved.19

Power
Solid State Contactors
Solid-state power control solutions are ideal for applications
which require low maintenance, fast switching, or operation
in harsh environmental conditions by offering:
Low electrical and acoustic noise
Low input power, microprocessor & PLC compatible
Superior resistance to shock/vibration and
mechanical wear
Reduced general system maintenance
requirements for improved uptime

The range includes:


Single phase types up to 90A
Dual- and Three-phase types up to 32A
Versions with analog control and with current monitoring

Copyright 2013 Rockwell Automation, Inc. All rights reserved.20

Power
MCS Mounting Modules
MCS Mounting Systems allows to build starters and load
feeders with:

MCS components
SMC Soft starters
PowerFlex drives
Other components

Modules (carrying the load feeder components) for screw


mounting or snapping onto top hat (DIN) rails
Three module lengths for 2- and 3-component starters
Modules can form bigger platforms using the connection clips
Control plug optional

Copyright 2013 Rockwell Automation, Inc. All rights reserved.21

Power
MCS Mini System
The new cost-efficient and space-saving Mini Modular Control System is
the solution for switching and protection of single or reversible motors up
to 5.5 kW (up to 9.5 kW star-delta) and up to 690V.
The thermal overload relay fits in design, size
and performance to the MCS mini contactors.
Provides safe protection of AC and DC motors
with differential release for phase loss sensitivity
and protection in phase loss conditions.
Temperature compensated -20C...+60C (-4F+140F)
for high reliability in extreme environments.

Copyright 2013 Rockwell Automation, Inc. All rights reserved.22

Power
E1 Plus Solid State Overload Relay
Setting a new standard for electronic motor protection. The solid-state
design provides accurate, reliable and repeatable protection.

Wide 5:1 adjustment rate


Fitted to the contactor range through to 860 A

The patented modular design allows for easy expansion


of capabilities through side mount accessory modules, such as:

Ethernet or DeviceNet communication module


Jam protection module includes remote reset
Remote reset module
PTC-module
Ground fault module
Door mount reset and indication module

Copyright 2013 Rockwell Automation, Inc. All rights reserved.23

Power
E3 and E3 Plus
Offering a broad range of features in one complete, compact
package that allow to cost effectively manage and monitor motor
performance in order to prevent and minimize production downtime:

Wide 5:1 adjustment rate


Fitted to the contactor range through to 860 A
Stand alone up to 5000A
Advanced protective functions
Warning settings
Control capabilities
Operational data and status information
Preventive Maintenance parameters
Integrated I/O
DeviceNet communications (ODVA conformance tested)
Ethernet/IP communication module
Copyright 2013 Rockwell Automation, Inc. All rights reserved.24

Power
Machine Alert Supplemental Motor Protection
The Machine Alert family of electronic motor protection relays
offers supplementary protective functions that are easily added
and applied to motor control circuits.
A full range of products such as:

Current relay

Voltage relay

Thermistor relay

Power (kW) relay

Power Factor (cos) relay

Provides enhanced protective


functions for both motors and equipment
Copyright 2013 Rockwell Automation, Inc. All rights reserved.25

Power
Distributed Motor Control ArmorStart
DOL, REV, SMC and VFD Versions
Robust Modular IP67 and IP69K design
Safety ArmorStart versions
Increased controller diagnostics
Built in adjustable overload
Ethernet/IP or DeviceNet with DeviceLogix
and zone interlocked parameters
Embedded I/O
Supports ADR (auto device replace)
for rapid re-commissioning
Local Control
Copyright 2013 Rockwell Automation, Inc. All rights reserved.26

Power
Distributed Motor Control ArmorStart LT

DOL, REV and variable frequency drive versions


Compact and robust modular IP66 design
Increased controller diagnostics
Built in adjustable overload
Class selectable 10,15 or 20 selectable
Manual or Automatic overload reset

Ethernet/IP or DeviceNet with DeviceLogix


Supports ADR (auto device replace) for rapid re-commissioning
Logix Add-on profiles, Web Server, E-mail notifications
Local Control
Integrated HOA and Fwd/Rev
Visible LEDs for controller status and I/O

Copyright 2013 Rockwell Automation, Inc. All rights reserved.27

Power
Soft Starter SMC-3
Component Class SMC

Dip switch settable with diagnostics

DIN rail mountable through 85 Amps

Compatible with MCS products

Integral motor overload protection

Integral bypass contacts

Full 3-phase control

Suitable for use in inside-the-delta wirings

Copyright 2013 Rockwell Automation, Inc. All rights reserved.28

Power
Soft Starter SMC-50
Nine standard start modes including torque control
and linear speed acceleration

Rated voltage: 200690V AC

Three expansion ports to install option modules

Solid-state, continuous SCR control

Built-in electronic motor overload protection

Current and voltage sensing on each phase

Energy saver mode

Real-time clock

Network communication (option)

Conformally-coated PCBs

SMC-50 Virtual Demonstration

Copyright 2013 Rockwell Automation, Inc. All rights reserved.29

Power
Soft Starter SMC-Flex
Architecture Class SMC

Parameter settable highly


featured Devices

Complete range with built-in


SCR bypass

Integral electronic overload protection


with advanced diagnostics

Provision for various


communication networks

Pump and brake options available

Suitable for use in inside-the-delta wirings

Configurable inputs and outputs


Copyright 2013 Rockwell Automation, Inc. All rights reserved.30

Power
PowerFlex 525
Power, control, flexibility and features
for a wide range of applications
Ideal for standalone machines
and simple system integration

Unique modular design


Seamless integration into Logix
control architectures
Embedded port for EtherNet/IP
and Safe Torque-Off standard

Power range:

100-120V: 0.4 to 1.1 kW / 0.5 to 1.5 Hp


200-240V: 0.4 to 15 kW / 0.5 to 20 Hp
380-480V: 0.4 to 22 kW / 0.5 to 30 Hp
525-600V: 0.4 to 22 kW / 0.5 to 30 Hp

Easy to use configuration tools


Flexible motor control and installation options

Copyright 2013 Rockwell Automation, Inc. All rights reserved.31

Logic
Power
Power

Relays and Timers


Single Loop Temperature Controller

Logic
Logic

Programmable Controllers

OperatorInterface
Interface
Operator

Connected Components Workbench


Software
Control Circuit and Load Protection

Connectivity
Connectivity
Safety
Safety
Sensors&&Switches
Switches
Sensors

Power Supplies
Transformers
Power and Energy Management
Surge and Filter Protection

Copyright 2013 Rockwell Automation, Inc. All rights reserved.32

Logic
Relays and Timers
We offer a broad range of relays and timers worldwide. They are designed,
manufactured and tested to meet the most demanding worldwide standards and ratings.

General Purpose Relays and Timers

Reliable design, quick replacements and panel space-saving solutions for


common relay control applications

Industrial Relays and Timers

Designed for heavier-duty applications, large loads and


long life to meet your general industrial control needs

Terminal Block Relays

Compact size, 6mm wide


Utilizes 20-way jumpers
Spring clamp terminal option
Available in 1- and 2-pole version
Copyright 2013 Rockwell Automation, Inc. All rights reserved.33

Logic
IEC Industrial Relays
We offer a wide-range of IEC Industrial Relays designed for heavier-duty
applications, large loads and long life to meet your general industrial control needs.
Safety IEC control relays are also available.
Bulletin 700-CF IEC Control Relays provide features required
for demanding industrial applicationsmechanically linked
contacts, timing options, long contact lifein an IEC applications.
Bulletin 700-K IEC Control Relays are compact sized industrial
relays capable of switching low-energy signals.
Bulletin 700S-CF Safety Control Relays provide mechanically or mirror contact
performance, which are required in feedback circuits for safety applications.
Bifurcated contacts are ideal for low energy feedback safety circuits where high
contact reliability is required.

Copyright 2013 Rockwell Automation, Inc. All rights reserved.34

Logic
NEMA Industrial Relays
Bulletin 700-N Industrial Relays are a low profile, high reliability switching solution.
These electrically held relays have manual override capability with easy-to-identify
status indication on the highly visible red bar.
Bulletin 700-P, 700-PH and 700-PK Heavy Duty Relays have four types of contact
cartridges to meet your specific switching requirements. Time delay, latching
attachments, overlapping, and logic reed contacts can be combined into one relay
to yield a custom-tailored application solution.
Bulletin 700-R and 700-RM Sealed Switch Relays work in
extremely harsh, dirty environments and hazardous locations.
Bulletin 700S-P and 700S-PK Safety Control Relays are
designed to meet worldwide safety standards. These relays
have mechanically linked contacts and tamper-resistant covers.

Copyright 2013 Rockwell Automation, Inc. All rights reserved.35

Logic
Solid State Relays
Long life expectancy solid-state relays use electronic instead of mechanical
devices for load switching up to 100 amps while providing a life cycle expectancy
of approximately 100,000 energized hours or 11.4 years.
This helps reduce product replacement and downtime.

Low Maintenance

There are no moving parts or contacts to


wear out or be affected by vibration and shock
Maintenance, parts replacement and downtime
are reduced

Reduced Power Costs

The solid-state relay typically requires 25 times less power than


electromechanical relays and also generates less heat. This means the
panel can typically be smaller, reducing panel space requirements

Copyright 2013 Rockwell Automation, Inc. All rights reserved.36

Logic
Single Loop
Temperature Controllers
Single-loop temperature controllers
can provide quick set-up and
precise temperature management
of the application
Reduce or eliminate on/off
temperature swings which can help
stabilize workload temperature

Copyright 2013 Rockwell Automation, Inc. All rights reserved.37

Logic
Micro800 Controllers
Offers wide range of small-size controllers (1048 points)
Allows personalization of controllers via plug-in modules
Provides single configuration software package that
applies to PLC, HMI, and drives components
Includes built-in USB port on each controller
Works with all PowerFlex 4-class drives (4, 40, 400, 40P, 4M)

Micro810 PLC and smart relay in one, 12 I/O, optional 1.5 local LCD, low cost

Micro830 Different controller types sharing same form factor, up to 5 slots for plug-in
modules, simple motion control and low cost

Micro850 Similar to Micro830 plus adds embedded Ethernet/IP port, up to a maximum of


132 digital I/O points supported via on-board I/O, plug-in modules and expansion I/O modules

Copyright 2013 Rockwell Automation, Inc. All rights reserved.38

Logic
MicroLogix Controllers
MicroLogix 1100 Provides EtherNet/IP port for peer-to-peer messaging, online
editing, built-in LCD screen and more.

MicroLogix 1400 Enhances the features you demand from MicroLogix 1100, with
increased I/O, faster high speed counter/PTO and more communication options.

MicroLogix Expansion I/O Bulletin 1762

Modular, rack-less design


DIN rail or panel mounted

Small footprint to shrink panel space

Software keying to prevent incorrect


positioning within the system

Feature-rich I/O functionality

High density (32 channels)


digital I/O modules
Copyright 2013 Rockwell Automation, Inc. All rights reserved.39

Logic
CompactLogix
CompactLogix brings together the benefits of the Logix platform
common programming environment, common networks, common
control engine in a small footprint with high performance

Rack less I/O for


flexible installation

High functionality in
an economical platform

Analog, digital and specialty


modules cover a wide range
of applications

Dual Port EtherNet/IP support for line,


ring and star network architectures
Copyright 2013 Rockwell Automation, Inc. All rights reserved.40

Logic
Connected Components Workbench Software
Component-class programming and configuration software, allows for design of the
complete control system (PLC, HMI and drives), supports multiple programming
languages with user defined function block (UDFB). Standard edition of the software
is available as free web download or free DVD

Includes free support and software updates

Provides common, easy-to-use configuration and programming tool for all devices

Lets you create and deploy user-defined function blocks

Provides offline and online capability

Offers a variety of serial and network connectivity options

Offers choice of programming languages with user-defined function


block support (ladder diagram, function block diagram, structured text)

Includes the DeviceLogix Editor

Supports all Micro800 controllers, PowerFlex drives, and PanelView


Component graphic terminals

Copyright 2013 Rockwell Automation, Inc. All rights reserved.41

Logic
Control Circuit and Load Protection
Bulletin 1692 Electronic Circuit
Protection for 24V DC loads
Input voltage monitoring
Current monitoring and limitation
of the 4 outputs
Fast tripping
Select devices offer certified
Class 2 circuits
UL Listed, CE

Copyright 2013 Rockwell Automation, Inc. All rights reserved.42

Logic
Control and Circuit Load Protection
Designed to protect solenoids,
relay coils, pilot devices, PLC outputs
and more
DIN rail mountable for quick installation
and are excellent for high density
configurations
These control circuit and load protection
devices are offered in a wide range of
currents and trip characteristics

Copyright 2013 Rockwell Automation, Inc. All rights reserved.43

Logic
Power Supplies
Broadest line in industry from a single provider

Single-, Dual- and Three-phase power supplies


Redundant power supplies & modules
DC-DC converter modules
Buffer nodules
24VDC uninterruptible power supply (UPS)

Industry leading performance

Efficiency Levels >90%


Extended service life, >40,000 run hours
Significant reserve power available to start
stubborn loads

Copyright 2013 Rockwell Automation, Inc. All rights reserved.44

Logic
Power Supplies
Wide range input voltage: 100-240 V AC/100-353V DC
Output: 24V DC @ 2.0 A or 3.8 A (48.8 or 91 W)
Certifications/Standards

CE, UL, NEC Class 2


IP67 Rating
No enclosure required

LED status indicator


Vacuum encapsulation technology
Quick connect
140 x 85 x 36 mm (5.51 x 3.35 x 1.42 inches)
Copyright 2013 Rockwell Automation, Inc. All rights reserved.45

Logic
Transformers
Control circuit transformers

High quality, high permeability silicon steel laminations


minimize core losses and help optimize performance

Copper wire for high-quality, efficient operation

Suitable for global applications and enhance workplace


safety with IP2X finger-safe terminals and fuse covers

General Purpose Transformers

Non-ventilated, resin-encapsulated design

Meets requirements of the Uniform Building code (UBC)

NEMA Type 3R-rated enclosure suitable for indoor and


outdoor applications

Copyright 2013 Rockwell Automation, Inc. All rights reserved.46

Logic
Power and Energy Management
PowerMonitor 1000

Compact size

Available EtherNet/IP,
Serial DF1, Modbus RTU,
Modbus TCP Communications

Integrated LCD display

Panel or DIN rail mounting

Wiring diagnostics

Time of use (On-Peak, Off-Peak)

Logs: Energy, Min/Max, Status, and Load Factor

View data and configure through the integrated Web page


Copyright 2013 Rockwell Automation, Inc. All rights reserved.47

Logic
Power and Energy Management
PowerMonitor 5000

Monitors 4 voltage and 4 current channels for


every electrical cycle 1024 data points across
8 channels every 12-17 milliseconds

Calculates over 6,000 parameters every cycle

Provides a second communication port

Includes native EtherNet/IP port

Includes 4 digital inputs for WAGES data collection

Includes 4 outputs for connection to SCADA or control systems

Offers configurable alarms for up to 20 events

Provides virtual wiring correction capability


Copyright 2013 Rockwell Automation, Inc. All rights reserved.48

Logic
Surge and Filter Protection
Bulletin 4983 Surge & Filter Protection products are crucial
for protection against internally generated transient and
high frequency noise

Dataline surge protective device

Heavy duty AC surge protective device

AC surge protective device

Surge & filter protective device

UL and IEC certified

DIN rail mount

Copyright 2013 Rockwell Automation, Inc. All rights reserved.49

Operator Interface
Power
Power
Logic
Logic

Push Buttons
Signaling
Operator Terminals

OperatorInterface
Interface
Operator
Connectivity
Connectivity
Safety
Safety
Sensors&&Switches
Switches
Sensors
Copyright 2013 Rockwell Automation, Inc. All rights reserved.50

Operator Interface
16 mm Push Buttons
These operators are excellent for applications
with limited panel space or a small footprint.
They are made of corrosion-proof plastic to
ensure long push button life

IEC style

16 mm mounting hole

IP66 and Type 4/13

Internationally rated operators

CE, CCC, CSA Certified, UL Recognized

Copyright 2013 Rockwell Automation, Inc. All rights reserved.51

Operator Interface
22mm Push Buttons
22 mm IEC Push Buttons offer one of the widest
selections of front-of-panel operators and
back-of-panel options and accessories in the market

Rugged snap-fit design for plastic or metal latch

Rotating collar for easy one-hand latch removal

Spring-clamp at contact blocks and LEDs

Can mix metal and plastic front- and back-panel components

Custom laser engraving capability on caps and diffusers

QuadCONNECT low voltage contact blocks

Illuminated E-stops

Copyright 2013 Rockwell Automation, Inc. All rights reserved.52

Operator Interface
30.5 mm Push Buttons
Pre-assembled and ready to install
out of the box
UL Type 4/13 (Bulletin 800T) and
4/4X/13 (Bul. 800H)
Built tough for industrial environments
Trigger-action E-stop and universal
LED options are available

Copyright 2013 Rockwell Automation, Inc. All rights reserved.53

Operator Interface
Pendant Stations
3 / 5 / 7 / 9 button configurations,
with E-Stop for safety
One- or two- or three-speed buttons
Mechanical and/or electrical interlock
IP65 water-tight and resistant to
impact and chemicals

Copyright 2013 Rockwell Automation, Inc. All rights reserved.54

Operator Interface
Pushbutton Enclosures
Plastic Enclosures

1-, 2-, 3-, and 5-hole configurations


IP66 and Type 4/13 ratings

Metal Enclosures

1-, 2-, 3-, 4-, and 6-hole configurations


IP66 and Type 4/4X ratings
1-hole configuration in yellow for E-stop applications
UL listed, CSA certified

Hazardous Location

IP66, UL Type 4/4X rated for outdoor and corrosive environments.

Copyright 2013 Rockwell Automation, Inc. All rights reserved.55

Operator Interface
Control Tower Stack Lights
Available in 40mm, 50mm, 60mm and 70mm
diameter with UL Type 4/4X/13, IP65 ratings
Visual and audible indication to enhance safety
and increase productivity
From the simplest to the most challenging
applications, Control Tower Stack Lights provide
indication of your application status
No tools required for assembling
One product for all industrial environments
Meets global standards
Copyright 2013 Rockwell Automation, Inc. All rights reserved.56

Operator Interface
Industrial Horns and Beacons
Multi-tone and volume control capabilities in each device
Horns available as stand-alone devices or
with high visibility strobe beacons attached
Recordable Horns [built-in microphone or via MP3]
Up to 45 selectable tone sets
Strobe beacons in 6 lens colors
Round Industrial Beacons in 90mm, 120mm
and 160mm diameters.
Wall mount signaling devices
All sizes in steady halogen, flashing halogen, strobe, and
rotating halogen versions for flexibility in applications
UL Type 4/4X/13, IP65 rated
6 lens colors
Copyright 2013 Rockwell Automation, Inc. All rights reserved.57

Operator Interface
PanelView Component Operator Terminals
From 2 inch monochrome up to
10 inch color TFT terminals
Touch & keypad options
Serial and Ethernet
communications
Single software for HMI and Micro800 PLC
(Connected Components Workbench)
Built-in support for alarms, recipe, data logging, and
language switching

Copyright 2013 Rockwell Automation, Inc. All rights reserved.58

Operator Interface
PanelView Plus 6 Compact Operator Terminal
From 4'' color up to 10'' Color TFT terminals
Touch and keypad options
Optimized for CompactLogix
based systems
Multi-vendor communications
Alarms, recipe, data logging,
language switching, PDF viewer,
remote access control, FTP support

Copyright 2013 Rockwell Automation, Inc. All rights reserved.59

Connectivity
Power
Power
Logic
Logic

Terminal Blocks
Power Distribution Blocks
Wiring Systems

OperatorInterface
Interface
Operator

Signal Conditioners

Connectivity
Connectivity

Connection Systems

Safety
Safety

Network Media
Distributed I/O

Sensors&&Switches
Switches
Sensors
Copyright 2013 Rockwell Automation, Inc. All rights reserved.60

Connectivity
Terminal Blocks
IEC Screw Type Terminal Blocks

Each individual terminal accommodates up to four solid or stranded wires


All clamps have locking feature for unmatched connection reliability
Use strong clamping material to help form gas-tight connection

NEMA Terminal Blocks

Helps reduce wiring connection time


by up to 3050%
Excellent reliability performance in
high-vibration environments

IEC Screw Type Terminal Blocks

Open-style construction for easy wiring


Tin-plated copper alloy conductors for corrosion resistance
Write-on marketing surfaces for easy circuit identification
Copyright 2013 Rockwell Automation, Inc. All rights reserved.61

Connectivity
Power Distribution Blocks
Distribution Terminal Blocks

Open-style, enclosed or UL 1953 listed blocks

Available with copper or aluminum connectors

Terminal identification feature for each connection

Copyright 2013 Rockwell Automation, Inc. All rights reserved.62

Connectivity
Wiring Systems
Digital standard modules
Digital diagnostic LED interface modules
Digital relay output modules
Digital or analog extra terminal modules
Digital sensor modules
Digital fusible interface modules
Analog/specialty I/O modules
Digital or analog modules with removable terminal blocks (RTBs)
Pre-configured cables
Conversion modules for migration from legacy platforms

Copyright 2013 Rockwell Automation, Inc. All rights reserved.63

Connectivity
Signal Conditioners
Solutions for all common analog signal conditioning requirements

Isolation
Conversion (e.g. 0-10Vdc to 4-20mA, etc.)
Transmission/Amplification/Linearization (thermocouples, RTDs, etc.)

Extensive offering

Simple (fixed function) to universal (programmable)


Variety of form factors 6mm to 45mm
Global Approvals

CE
cULus or cURus/CSA
Hazardous Location Approvals

cULusEx (Class 1, Div 2 and Zone 2)


ATEX

Copyright 2013 Rockwell Automation, Inc. All rights reserved.64

Connectivity
Connection Systems
Cordsets and patchcords
Distribution boxes
Field-attachable connectors
Receptacles

Copyright 2013 Rockwell Automation, Inc. All rights reserved.65

Connectivity
Network Media
Ethernet media unshielded and shielded 600v
DeviceNet round media
DeviceNet flat media
DeviceNet KwikLink
Lite media and connectors
Open-style connectors for DeviceNet

Copyright 2013 Rockwell Automation, Inc. All rights reserved.66

Connectivity
Stratix Ethernet Switch
Unmanaged
4, 5, 7, & 8 port versions
Fiber & Copper options
No configuration required

Fixed Managed
4 copper ports, 8 copper ports plus 1 fiber
RSLogix 5000 profile, tags & faceplates
VLANs, QoS, IGMP, Port mirroring, MAC ID port
security & DHCP IP address assignment per port

Modular Managed
6 to 26 ports
6 & 10 ports base units
8 port copper &
fiber expansion options

Cisco Technology: IOS, CLI, CNA


Automation Smartports
RSLogix 5000 profile, tags & faceplates
CompactFlash - nonvolatile configuration storage

Copyright 2013 Rockwell Automation, Inc. All rights reserved.67

Connectivity
Distributed I/O
CompactBlock LDX I/O is
ideally suited for light industrial
and commercial applications
where high-protection and
advanced performance features
are not required.

Copyright 2013 Rockwell Automation, Inc. All rights reserved.68

Connectivity
Distributed I/O
ArmorBlock I/O on DeviceNet ArmorBlock I/O on Ethernet/IP

Sealed housing rated for IP67K and NEMA 4X


eliminate enclosure costs
4-, 8- and 16-point
Various discrete modules incl. self configuring I/O
provides flexibility for any input/output combination
Analog I/O modules for voltage, current,
thermocouple and RTD
Removal and insertion under power allows module
replacement without impacting the network operation
Isolated auxiliary power maintains power to the outputs if main power fails
Outputs electronically protected from failing with option to auto-restart
or latch off
Copyright 2013 Rockwell Automation, Inc. All rights reserved.69

Safety
Power
Power
Logic
Logic

Presence Sensing Safety Devices


Non-Contact Switches
Interlock Switches

OperatorInterface
Interface
Operator
Connectivity
Connectivity

Emergency Stop Safety Devices


Safety Monitoring Relays
Safety Contactors

Safety
Safety
Sensors&&Switches
Switches
Sensors

Safety Controllers
Safety I/O

Copyright 2013 Rockwell Automation, Inc. All rights reserved.70

Safety
Safety Light Curtains
Safety Light Curtains are opto-electronic presence sensing safety
devices that detect the presence of an object in the light curtains
sensing field

Available as type 2, Type 4 or Perimeter Access Control (PAC)


PNP Outputs (2 N.O. Safety + 1 N.O. Aux.)
14mm or 30mm objects sensitivity (POC only)
Up to 18m sensing range
Fixed blanking teachable (POC only)
Floating blanking one or two beams (POC only
Muting system available
Beam coding
External device monitoring (EDM)
Start/restart interlock
TUV approved
Suitable for applications up to and including Ple EN ISO 13849-1, SIL3 EN 61508
Copyright 2013 Rockwell Automation, Inc. All rights reserved.71

Safety
Safety Mats
Our MatGuard Safety Mats are pressure-sensitive safeguarding
products that were designed to detect the presence of people on the
sensing surfaces. These mats have two conductive hardened steel plates
that are held apart by non-conductive compressible separators. We offer
standard configurable and custom mats, each with edge trim options

PLd EN ISO 13849-1

Third party certification to EN 1760-1

Overall sensitivity including uniting strip

Rugged construction withstands the pressure of 4500psi

IP 67 vinyl construction resistant to most oils

5-year warranty

Mat manager monitors the status of up to 8 mats individually


Copyright 2013 Rockwell Automation, Inc. All rights reserved.72

Safety
Safety Scanners
SafeZone Scanners Multizone

4 switchable field sets each with a safety and warning zone

Vertical or horizontal mounting

Configurable resolutions; 30mm, 40mm, 50mm, 70mm and 150mm

7-segment diagnostic display

Application diagnostic output

Singlezone

Single field set (1 safety and 1 warning)

4 meter safety field

All other functionality of Multizone

CE and cULus marked, Type 3 IEC61496

SIL2 per IEC61508


Copyright 2013 Rockwell Automation, Inc. All rights reserved.73

Safety
Safety Scanners
SC300 Hand detection Safety Sensor

Providing protection for openings


from 400x400mm to 1500x1500mm

No software required, simple teach in


set up function

Reflective tape defines the boundary


for the protection area

Type 3 IEC61496, SIL 2 IEC 61508,


PLd EN ISO13849-1

Copyright 2013 Rockwell Automation, Inc. All rights reserved.74

Safety
Cable Rope Switches
The Lifeline family of cable-actuated emergency stop switches
is ideal for installation along or around machinery such as
conveyors, and provides a continuous length of emergency
stop access via the cable (rope)

Unique cable grip system

System can be installed and


commissioned in approximately 3 minutes

Up to 300mm of cable adjustment

IP67 stainless steel versions available

Cable span up to 125m for standard


models and 75m for stainless steel ones

Copyright 2013 Rockwell Automation, Inc. All rights reserved.75

Safety
Tongue and Guard Locking Interlock Switches
Known throughout the world for its high quality,
the Allen-Bradley Guardmaster range of interlock
switches is one of the broadest in the industry

Metal and plastic bodies

Stainless steel heads for demanding applications

LED status indication

Guard locking with up to 5000N holding force

Wide range of actuators and contact configurations

Models with escape release function

TLS Ple allows series connection of guardlocking switches that retain


Performance Level "e" (PLE) ENISO13849-1 door positioning monitoring

Copyright 2013 Rockwell Automation, Inc. All rights reserved.76

Safety
Non-contact Interlock Switches
State of the art non-contact switches offering large sensing
distances and achieving the highest safety categories even with
multiple switches wired in series

Models using state of the art technologies to achieve up to PLE ENISO13849-1,


SIL3 EN61508 even when wired in series
Ideal for applications requiring wash downs or where space is at a premium
No physical contact required for operations simplifying mounting and circuit design
Ideal for hygiene sensitive applications
Up to 25mm assured sensing distance
High temperature and extended diagnostics models
IP69K ingress protection available
Integrated holding force version available with 20, 40 or 60N
Uniquely coded products available

Copyright 2013 Rockwell Automation, Inc. All rights reserved.77

Safety
E-Stops with Self-Monitoring Contact Blocks
The patented Self-Monitoring Contact Blocks (SMCB) feature
enhanced E-stop safety for critical process control
applications. The SMCB monitors whether or not it is properly
installed on the operator so that the normally closed contacts
will open when the E-stop is actuated. If the SMCB is
separated from the operator for any reason, the controlled
circuit will automatically open.

Various shapes

IP2X finger-safe protection

Terminals identified with IEC-style markings

Copyright 2013 Rockwell Automation, Inc. All rights reserved.78

Safety
Safety Monitoring Relays
Allen-Bradley Guardmaster Safety Relays includes six units capable of
monitoring a broad range of safety devices in a variety of applications. These
units can achieve most of the functions safety systems require, helping simplify
purchasing and parts management. The family is designed to meet new
functional safety standards, such as EN/ISO 13849-1 or EN/IEC 62061 and
offers key functions to simplify installation and system complexity.

A broad range of safety functions

Versatility through simple logic, reset and timing configurations

Single wire safety relay connection allows for ease of


installation and system flexibility

Terminals are grouped together for power, inputs and


outputs for clear connection

Compact solution saves energy and space on DIN rail

Consistent terminal layouts and configuration allow simplified installation


Copyright 2013 Rockwell Automation, Inc. All rights reserved.79

Safety
Safety Contactors
Safety contactors provide either mechanically
linked or mirror contacts, which are required in
feedback circuits for modern safety applications
Mechanically linked (positively guided) contacts
are linked together, helping to prevent the
re-closing of the N.C. contacts if a N.O. contact
has welded
Protective cover to prevent manual operation
Help protect personnel from unintended
machine starts and loss of the safety function

Copyright 2013 Rockwell Automation, Inc. All rights reserved.80

Safety
Safety Controllers
Our Safety PLC systems bring the benefits of traditional PLC systems
to complex safety applications, replacing the hard-wired relay systems
normally required to bring automated processes to a safe state.

Safety PLCs allow standard and safety-related programs to reside in


a single controller chassis, providing flexibility in programming as well as
a familiar and easy-to-use environment for programmers
Open and integrated control that will help to ensure machine safety and
protect your current control investments
Flexibility in programming as well as a
familiar and easy-to-use environment
for programmers
GuardLogix and Compact GuardLogix
Integrated Safety Controller are designed to meet global safety standards
Copyright 2013 Rockwell Automation, Inc. All rights reserved.81

Safety
CompactBlock Guard I/O
Compact, space saving safety I/O blocks
Communication via CIP Safety over DeviceNet or EtherNet/IP
Easy migration between DeviceNet and Ethernet versions

Common I/O circuits

Common interface and ControlLogix profiles

Common set of terminal blocks

IP20 rated package for use in cabinet


Programmed via RSLogix 5000

Copyright 2013 Rockwell Automation, Inc. All rights reserved.82

Safety
ArmorBlock Guard I/O
IP67 rated package for use on machine

Shock rated to 30g, tested to 50g


Improved temperature range to -20C to 60C

Compatible with quick disconnect


standard sensors and safety devices
Same input and output M12 pins as
standard ArmorBlock
Connects to dual or single channel devices
180mm x 70mm housing
Separate input and output power via mini connector

Copyright 2013 Rockwell Automation, Inc. All rights reserved.83

Safety
POINT Guard I/O
Integrated safety and standard control into 1734 POINT I/O product line
POINT I/O provides high density and granularity to optimize your design

POINT standard (grey) I/O available in 2, 4, and 8 point module densities

POINT Guard I/O (red) safety modules available

For use with GuardLogix and Compact GuardLogix


RSLogix 5000 used to configure both
standard and safety functions over EtherNet/IP
Compact design: combining safety + standard
POINT I/O saves panel space
Certified to SIL 3 EN61508 and PLE EN ISO 13849-1

Copyright 2013 Rockwell Automation, Inc. All rights reserved.84

Sensors & Switches


Power
Power

Photoelectric Sensors

Logic
Logic

Inductive, Ultrasonic and


Capacitive Proximity Sensors

OperatorInterface
Interface
Operator

Multi-Pixel Vision Sensors


Laser Displacement Sensor

Connectivity
Connectivity
Safety
Safety

Photoelectric Light Arrays


Radio Frequency Identification
Condition Sensing Switches

Sensors&&Switches
Switches
Sensors

Ethernet Media
Copyright 2013 Rockwell Automation, Inc. All rights reserved.85

Sensors & Switches


Photoelectric Sensors
VisiSight series

Small and compact when size matters


High enclosure rating IP69K and ECOLAB rating for
washdown applications in food and beverage industry
Diffuse = 800mm
Polarized Retro = 13m
Background Supp. = 400mm
Transmitted Beam = 18m
Fully teachable (also remote teach )
Teach lock function
Auto PNP/NPN detection
Dynamic teach
Available with red LED or Laser
Copyright 2013 Rockwell Automation, Inc. All rights reserved.86

Sensors & Switches


Cylindrical Photoelectric Sensors
Broad and diversified portfolio for a wide application coverage

Multipurpose cylindrical M18 and rectangular mounting factor when


form factor matters

High enclosure rating IP69K and ECOLAB resistance for washdown


applications in food and beverage industry

Sensing ranges from 0mm to 300 meters

Background & foreground suppression sensors

Diffuse, polarized retro, transmitted beam

Laser sensors with Class I for higher precision and longer sensing ranges

Small and miniature sensors where space is limited

Smooth barrel for food industry


Copyright 2013 Rockwell Automation, Inc. All rights reserved.87

Sensors & Switches


Inductive Sensors
World Proximity sensors, M6,5 to M30
Standard and short barrel versions
2-wire AC/DC and 3-wire DC versions
Stainless Steel for heavy duty applications
High enclosure rating IP69K and ECOLAB resistance for
washdown applications in food and beverage industry
Normal, extended & long range 3x sensing ranges
Weldfield immunity technology for automotive
Factor 1 for all metals
VersaCube for long sensing ranges
Copyright 2013 Rockwell Automation, Inc. All rights reserved.88

Sensors & Switches


Multi-Pixel Vision Sensors
Multiple inspections and versatile control applications
Integrated CCD camera, optic & LED light
Integrated controller for Pass/Fail determination
Ethernet/IP with full AOP for Logix PLC
Easy to integrate, no programming
Truly industrial housing, IP67
Smart GUI for easy setup and fast product changeovers
32 inspections simultaneously
Scalable performance for more flexibility
TCO savings due to less hardware and software
Copyright 2013 Rockwell Automation, Inc. All rights reserved.89

Sensors & Switches


Laser Displacement Sensor (Measurement)
Non-contact laser measurement sensors for precise
distance measurement, positioning & verification

Short range 40-85mm to 80-300mm


Long range 6m, 8m & 15m
Long range with reflector up to 50m
High resolution and accuracy due to laser technology

Analog output and discrete output


Eye safe visible laser Class I
Easy and fast setup via user interface
Robust and high industrial housing, IP67
Micro M12 quick disconnect connector

Background or foreground suppression setup

Copyright 2013 Rockwell Automation, Inc. All rights reserved.90

Sensors & Switches


Photoelectric Light Arrays
Broad and diversified photoelectric light array portfolio for a
wide application coveragechoose the performance

45DLA Discrete light array


with embedded controller

45AST Discrete light array


with cross beam technology for
small parts detection

45MLA Measurement light array for


1&2 dimensional sorting and verification

45PVA Pick to Light array with control


inputs for user guided picking applications

Copyright 2013 Rockwell Automation, Inc. All rights reserved.91

Sensors & Switches


Radio Frequency Identification (RFID)
13, 56 MHz ICODE
Reusable tags from 7 byte to 32Kbyte
I-CODE based label & disc tags up to 16Kbyte
Multiple transceiver styles for read & write
Ethernet/IP interface block with DLR technology and 2 RFID
channels and 2 standard IOs
IP67 rated
I-CODE family based on open standard ISO/IEC 15693 and
18000-3 compliant
Full Add-On Profile for Logix family
Handheld unit for manual reads and writes
Copyright 2013 Rockwell Automation, Inc. All rights reserved.92

Sensors & Switches


Condition Sensing
Highly robust and programmable switches and analog transducers

Pressure range from 1 to 413 bar

Temperature range from -50 to 150C

Flow range up to 3m/sec

Dual PNP outputs or

Analog 4-20mA and/or PNP outputs

High reliability due microprocessor and


solid state technology, no moving parts

Rugged and corrosion resist and


stainless steel 316L housing with IP 66

Easy to setup via integrated display and


user interface including USB com. port
Copyright 2013 Rockwell Automation, Inc. All rights reserved.93

Sensors & Switches


Ethernet Media
Highly reliable industrial grade Ethernet network media

RJ45 cordsets and patchcords


IP67 M12 cordsets and patchcords for
highly reliable field installations
RJ45 & M12 field IDC connectors for
flexible field installations
High industrial graded cables based on M3 I3 C3 E3
Cat5e cables with cat6 connectors for gigabit speed
Designed to ODVA and ISO IEC 24702
Cable spools & overmolded cables in:
PVC, PUR, TPE, High Flex
Shielded & Unshielded cables
600V cables for high voltage applications
Copyright 2013 Rockwell Automation, Inc. All rights reserved.94

Essential Components in Application

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Copyright 2013 Rockwell Automation, Inc. All rights reserved.