Beruflich Dokumente
Kultur Dokumente
2013
2014
2015
2016
2017
2018
World
NH3 Capacity (as 173 669
178 371
187 019
193 777
199 732
201 470
152 769
159 591
165 784
172 059
176 489
5 476
8 110
10 745
13 938
15 338
N)
NH3
Capability (as N)
Potential
N 5 310
Balance
Africa
NH3 Capacity (as 7 187
8 281
9 479
10 428
12 705
12 705
N)
NH3
6 285
7 736
8 713
10 289
10 754
1 957
3 272
4 115
5 557
5 878
Supply 5 878
Capability (as N)
Potential
N 1 725
Balance
Europe
NH3 Capacity (as N)
NH3
38 400
38 935
40 714
41 230
42 390
43 175
Supply 35 094
35 388
37 098
37 727
38 726
39 484
12 505
13 783
14 069
14 787
15 295
Capability (as N)
Potential N Balance
12 532
Estimation of Equipment
Cost
Equipment
Quanti
RM/Uni Cost
Cost Index
ty
2011
Index
Total Cost
RM/Unit (RM)
81145.4
Cooler
12
75000
1404.7
1519.8
4
108816.
973745.28
Heater
Heat
79060
1104.2
1519.8
69
1245916
326450.07
Exchanger
905212
233000
1104.2
1519.8
.7
3206967
4983666.72
Compressor
1104.2
1519.8
.9
247817.
16034839.7
Separator
Primary
180050
1104.2
1519.8
42
534035.
1239087.08
Reformer
Absorption
388000
1104.2
1519.8
86
481733.
534035.86
Column
Ammonia
350000
1104.2
1519.8
38
432775.
481733.38
Converter
Vessel Tank
1
1
400000
90000
1404.7
1519.8
1519.8
1519.8
68
90000
165165.
432775.68
90000
Pump
120000
1104.2
1519.8
73
495497.19
76890675.0
Factors
Indirect Cost
F10 Design And
Erection
0.4
Engineering
F2 Piping
0.7
F3 Instrumentation
0.2
F12 Contingency
F4 Electrical
0.1
F5 Buildings, Process
F6 Utilities
0.15
0.5
F7 Storages
0.15
F8 Site Development
0.05
F9 Ancillary Buildings
0.15
RM 261,428,295.27
RM 379,071,028.14
Factors
0.3
0.05
0.1
TOTAL OPERATION
(PRODUCTION) COST
Annual operating cost to manufacture the product is needed to judge the
viability of a project
direct
indirect operating cost
Direct cost
variable operating cost
fixed operating cost
Total Operating Cost = Variable Operating Cost + Fixed Operating
Cost + General Expenses
Total Variable Cost= RM 110179440.7
Pers
Grou
on
Technician
Salary
(RM/mon
th)
1,800.00
Working
period
(months)
12
Supervisors
2,000.00
12
Operation
Engineers
2,500.00
12
Cost (RM/year)
180,306,114.35
71,415,500.21
3,790,710.28
(RM/year)
255,512,324.84
Subtotal
259,200.
00
96,000.0
0
360,000.
00
715,200.
00
Percent
Cost
age
(RM/year)
715,200.00
18,953,551.
Maintenance(5% FCI)
Miscellaneous (10%
0.05
41
1,895,355.1
Maintenance Cost)
Plant overhead (50% OLC)
Laboratory (30% OLC)
0.1
0.5
0.3
4
357,600.00
214,560.00
37,907,102.
0.1
81
3,790,710.2
0.01
8
3,790,710.2
0.01
8
3,790,710.2
0.01
8
71,415,500.
Total
20