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Preparation of Adhesives
Animal glue- Animal glue is the
oldest type of adhesives. Animal glue
is derived from boiling animal hides,
tendons or bones which are high in
collagen. These glues are of great
importance because of their
adhesives and gelling properties.
Various adhesives can be prepared
from animal glues by incorporating
various additives, such as starch,
Classification of adhesives
They are divided into two categories :
1.)Natural a) Animal
b) Casein
c) Bituminous
2.) Synthetic a) Thermosetting
b) Thermoplastic
Natural adhesives
AnimalIt is obtained by boiling waste pieces of
skins, bones etc of animals with hot
water and by hoofs and hides of animals.
Available in form of cakes, flakes,
granules, jelly, pearl.
It is used in the manufacturing of
plywood, laminated timbers.
SYNTHETIC ADHESIVE
They are fire proof, strong and water
proof. They resist the attack by
fungi. They are based on synthetic
resins.
Types:
Thermosetting
Thermoplastic
THERMOSETTING
ADHESIVES
a) These are transformed into
tough, heat-resistant solids by
the addition of a catalyst or the
application of heat.
b) They become permanent
Eg.- epoxy cements,
urea formaldehyde,
melamine formaldehyde,
polyester,
silicon adhesives.
UREA FORMALDEHYDE
A.) More familiar to the
cabinet and woodworker under
the trade name 'Extra mite'.
b.) Used when a high quality and
stable fix is required.
c.) Sets at normal room
temperatures and is relatively
cheap and available.
d.) Suitable for laminating,
fabricating and veneering when
large presses or good cramping
facilities are available
PHENOL FORMALDEHYDE
a.) Used where great strength is
required, durable and water
resistant.
b.) An 'engineering adhesive' used for
heavy structural work and quality
c.) They are available either in liquid or
powder form.
d.) They require heat and pressure to
form a permanent strong bond.
MELAMINE FORMALDIHYDE
A.) It is very
expensive
adhesive.
B.) This is used in
the manufacture
of plywood and
plastic
laminates.
Adhesive being
applied on veneers
RUBBER ADHESIVE
A.) It is made by dissolving rubber in
benzene.
B.) It has an excellent property of
forming rigid bonds.
C.) This enable the adhesive to flex and
stretch under stress and recover
to its original position as soon as
the load is removed.
D.) have high bond strength and
durability.
E.) This is used to join rubber, plastic,
glass etc.
THERMOPLASTIC
ADHESIVES
a.) they can be softened by heating.
b.) It can be used for bonding wood,
glass, rubber, metal and paper
products.
c.) EX-neoprene, poly vinyl acetate and
acrylic adhesives.
Process of bonding
General factors in bonding:
- Decontamination of surfaces
- Preparation of adhesives:
A) dissolving in some sovent
B) melting solid adhesives
C) thinning of adhesives
D) addition of additives such
as catalyst, hardners, fillers,
extenders, plasticisers,
fortifier etc.
- Application of adhesives:
A) roller coating
B) Spraying of liquid adhesives
C) Roller or knife coating
D) Brushing of adhesives
E) Pressure sensitive tapes
F) Simple laying
Thermosetting adhesives are appiled in
molten state and immediately fixed.
Thermoplastic adhesives are appilied in
solution form and left to air. After some
time the surfaces are fixed.
Advantages
- It is possible to have a wide
variety of combinations in joining.
- A massive effect is created.
- Corrosion may be prevented
between different metals joined
by adhesive.
- The surface of plastics, wood
metals are joined by adhesive.
- Application process is economical,
easy and speedy.
- It is used for bonding the
surface.
DISADVANTAGES
- Unsuitable at high temperatures.
- An adhesive requires sometime to
attain the desired strength.
- Specific adhesive is required to be
used for specific substance
Uses of adhesives
Proteins glues are used as adhesives for
fabric paper and wood.
Rubber adhesives are used in attaching
engine mountings, cementing foot wear,
uniting metal and plastic fabrications
etc.
Sodium silicate adhesives are used in
bonding brick work and in acid resisting
chemical equipments.
Urea formaldehyde adhesives are used
in manufacture of plywood, as core
binders for casting etc.
Various products
Market
survey
Bulbond LC
(Synthetic resin
adhesive)
Fevitite
Used for bonding anything to anything
(Super strength like metals, ceramic, marble, granite,
epoxy adhesive) most plastics/PVC, ivory, asbestos,
glass, wood, leather, rubber, etc