Beruflich Dokumente
Kultur Dokumente
facturing Systems
Presented by:
Shivam Sharma (14IM10022)
Sita Ram Saini (14IM10024)
1 Introduction
2 Axiomatic Design
5 Conclusion
2
INTRODUCTION
Axiomatic Design (AD) : What and Why
4
Definitions - contd
Design Parameter (DP):
Design parameters (DPs) are the key physical (or other equivalent terms in the c
ase of software design, etc.) variables in the physical domain that characterize t
he design that satisfies the specified FRs.
5
Axioms in Axiomatic Design (AD)
Axiom 2 is the criterion for the selection of the optimum design solutions 6
Flexible Manufacturing System
What and Why
Flexible manufacturing system (FMS) is a fully integrated manufacturing syste
m consisting of computer numerically controlled (CNC) machines, connected
by an automated material handling system, all under the control of a central c
omputer.
The design of the FMS is a complex decision making process that typically inv
olves the planning of capacities, balancing of operations, transport analysis, st
orage planning and the like.
FR = A*DP
A = Design Matric
FR = Functional Requirement
DP = Design Parameter
The information content is defined in terms of the probability of s
uccessfully achieving FRs. Information is defined as
= or
8
Design of Flexible Manufacturing Systems
Design procedure
The FMS design process can be divided into the following phases:
9
Axiomatic design of FMS
After application of Axiom 1 the design matrix [A] is formed, i.e. each FR from
functional space is associated with one or more DPs in physical space that can satis
fy
the FR concerned.
10
Methodology for calculation of information content for F
MS
11
Contd
Probability density
Where
L : Dimension of some part of
machine
Accuracy of machine will be
a1 a2 Dimension
between a2 to a1 System Design
L
So system range will be equal to a2 - a1 .
12
Contd content for surface qual
Information
ity
Probability
density
Surface
System Range
a1 a2roughness
e1 13
Information content for production capacity
N =
Where :
N = No of machines required to perform an operation
T = Part processing time
P = production rate per machine
D = Duration of the operation of the machine (in hours) = Efficiency of th
e machine
14
Contd
Equations for the calculation of Design Range (DR) and System Range (SR)
DRmax = Tmax P,
DRmin = Tmin P,
SRul = N D 60, (Lower limit = 0)
In accordance with above formulas, equations for the calculation of the inform
ation
content for production capacity:
(when < )
(when )
15
ts
The system range limits for production costs are calculated by:
Where
16
Contd
The Design range upper limit is estimated by :
Cdmax =
The information content may be written as
17
Application of intelligent system for FMS design
The established concept of the intelligent system for FMS design was not fully explained.
So for better understanding lets take a new detailed example.
The example deals with selecting machines for cell manufacturing of the bolt shown in figure
(a).
18
Example Contd
Figure (b) shows surface groups to be machined (i.e. the machining
sequence) with the required accuracy, surface roughness and estimated
machining times.
19
Data for candidate machines
20
Design ranges for each surface group of a bolt
Surface roughness
(m)
Surface Tolerance
group (m) Lower Upper
1 0.2 0 6.3
2 0.2 0 6.3
3 0.02 0 0.8
4 0.2 0 1.6
The upper limit for the dimensional accuracy of a machine is assumed to
be twice the tolerance specified by designer 2 L . For the surface roughne
ss the upper limit is estimated as five times the lower limit (i.e. the best valu
e).
21
Partial and total information content for candidate mach
ines
Candidat
Surface
e Iacc IR Icap Ic I
group
machines
4 4.977 0 4.87 0.062 5.857*
1
5 0.963 0 4.97 3.22 9.153
4 4.977 0 5.97 0.061 6.956*
2
5 0.963 0 6.07 3.22 10.253
1 0.907 0 5.13 3.83 9.867
3 4 - - -
5 0.584 2.41 5.49 0 8.484*
2 0.848 0 6.07 0.156 7.074
4
3 0.848 0 6.07 0 6.918*
23