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Introduction to CFX
Heat Sink
PCB
IC
1. In the Tree in CFX-Pre, expand Case Options near the bottom of the
Tree, double-click General and ensure that Automatic Default Domains
is switched on and Automatic Default Interfaces is active.
2. Set the Interface Method to One Per Domain Pair. Click OK.
You will first create and specify the settings for the
domain for the fluid region. The effects of buoyancy must
be included, as the flow is driven by natural convection.
The buoyancy reference density represents the density
at the ambient conditions.
You will now set the Fluid Models for the Fluid Domain
1.On the Fluid Models tab for Fluid, set the
Heat Transfer option to Thermal Energy
2.Set the Turbulence Option to None (Laminar)
3.Set the Thermal Radiation Option to Discrete
Transfer and set the Transfer Mode to Surface
to Surface. This uses the ray tracing method of Shah
for the radiation analysis and neglects volumetric
absorption of radiation in the fluid domain. This
assumption is valid for transparent fluids such as
air
4.Click OK to complete the definition of the Fluid
Domain. Note that there are now two domains in the
Tree the fluid domain which you just created and the
defualt domain which includes all meshes not otherwise
assigned to domains. As you create new domains,
meshes will be removed from the Default Domain and
interfaces will be automatically created based on your
Case Options settings.
ANSYS, Inc. Proprietary
2010 ANSYS, Inc. All rights reserved. 6 September 24, 2010
Electronics Cooling
Creating a Solid Material for Component Workshop Supplement
CFX offers a built-in material library, but we will create user materials for the
solids that comprise the Component
and Printed Circuit Board (PCB).
1. In the Tree right-click on Materials and select
Insert > Material. Name it ComponentMat
2. On the Basic Settings tab, define the
material as a Pure Substance and assign it
to the CHT Solids Material Group. Enable
Thermodynamic State and select Solid
This must be set to allow it to be used in a
solid domain
3. Click the Material Properties tab and set
Density to 1120 [kg m^-3]
4. Select Specific Heat Capacity and set it to
1400 [J kg^-1 K^-1]
5. Expand Transport Properties and set Thermal
Conductivity to 10 [W m^-1 K^-1]
6. Select OK to complete creation of the
Component material
ANSYS, Inc. Proprietary
2010 ANSYS, Inc. All rights reserved. 7 September 24, 2010
Electronics Cooling
Creating a Solid Material for the PCB Workshop Supplement
The Component solid represents an IC. It is generating 75 [W] of heat which must be
added to the simulation. To add this energy source in CFX, a subdomain must be
created for the Component solid.
Different materials will have different radiation emissivity values. These can be set
at each of the boundaries around the Fluid domain The emissivity of a surface is a
function of the material, surface finish and any coatings that may have been applied
as well as local temperature and the radiation wavelength.
Emissivities must be set at fluid walls as well as fluid-solid interfaces, which are
also solid boundries for the fluid domain
Radiation settings are also set for flow boundaries, where the fluid may see the
local temperature or an external balck body temperature
For this case all of the heat from the solids will be extracted by the air passing over
them, so all external fluid and solid wall boundaries will be defined as adiabatic.
Within the simulation, heat can pass between all of the solid and fluid domains
because interfaces have been automatically created.
Different materials will have different radiation emissivity values. These can be set at
each of the boundaries around the Fluid domain. The emissivity of a surface is a
function of the material, surface finish and any coatings that may have been applied
as well as local temperature and the radiation wavelength.
1.In the Fluid domain find the
interface boundary that
connects the HeatSink to the
fluid
Hint: boundaries are
highlighted in the viewer
when selected. You can refer
to the color coding shown
earlier
2.Open up that boundary and in the Boundary
Details tab change the Emissivity to 0.3. Note that
Mass and Momentum is set to a No Slip
Wall and the Heat Transfer Option to Conservative
Interface Flux. Click OK to complete definition
of the interface boundary.
You will now set the emissivity for the PCB fluid interface boundary
1.In the Fluid domain find the
interface boundary that
connects the PCB board to
the fluid
Hint: boundaries are
highlighted in the viewer
when selected. You can refer
to the color coding shown
earlier
2.Open up that boundary and in the Boundary
Details tab change the Emissivity to 0.9. Note
that the Mass and Momentum Option is set to
No Slip Wall and the Heat Transfer Option to
Conservative Interface Flux. Click OK to
complete definition of the interface boundary.
You will now set the emissivity for the Component fluid interface boundary
1.In the Fluid domain find the
interface boundary that
connects the Component to
the fluid
Hint: boundaries are
highlighted in the viewer
when selected. You can refer
to the color coding shown
earlier
2.Open up that boundary and in the Boundary
Details tab change the Emissivity to 0.9. Note that
Mass and Momentum is set to a No Slip
Wall and the Heat Transfer Option to Conservative
Interface Flux. Click OK to complete definition
of the interface boundary.
The results field in the existing CFX module is associated with the
partially calculated results from your setup. To analyse the existing
results you will add a new results field to the project.
2. Click Calculate
The cooling of the component is mirrored
with an increase in the temperature of the
walls around the fluid zone. This can be
seen if you plot the temperature on the walls
or use the Function Calculator with the
areaAve function.
Click on Insert/Location
and create a plane using
the Y-Z option with an X-
value of 0.0.
Click on the X-axis in the
display triad to orient the
view normal
to the Y-Plane
You will use this plane for
a velocity and vector plot.
Remember that gravity
acts in the
-y direction (downward
in the plot at right).
3. Apply 100 equally spaced points and set the Direction to Forward
and Backward