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1. INTRODUCTION
From Ecodial2 to Ecodial3 :
New products :
Contactors , Circuit breakers (Telemecanique),
Thermal relays, Soft starters, Variable speed drives,
Capacitors
General characteristics
Drawing
Definition of circuit characteristics
Power sum
Calculation
Results
Output
Smax (240mm) : sets the maximum cable CSA that Ecodial can use when sizing
cables (multiple cables in parallel can always be used though)
CSA N / CSA Ph (1) : sets the minimum ratio between phase and neutral
conductors. This is used to allow half neutrals (1/2) or require full neutrals (1).
Tolerance (5%) : Ecodial calculates the theoretical Phase CSA. Tolerance can be
included to allow the choice of cable slightly smaller than the theoretical value.
Target power factor (0.96) : this is the value Ecodial will use to size the required
capacitor bank. It corresponds to the power factor downstream of the transformer.
System frequency (50Hz) : enables users to choose products that are suitable for
60hz applications (capacitors, ).
Source
C1
Q1
Switchboard
B2
Q3 Q4 Q5
L3 Main motor
C4 D5 Main lighting
M4
E5
Useful tools
Network / Item lists
faster input of circuit characteristics once the circuits are named.
Display / Network tree (F2)
Network / Logical check (F3)
Automatically calculates the currents in the different branches of the circuits. (ex
Total Switchboard feeders = 436.36A)
But then the user must manually define the currents in every circuits.
Advantage : quicker calculations :
Do not have to draw/enter all the circuits.
Enter only the circuits one wants to calculate, and expected current.
Disadvantage : results can be sometimes surprising !
When single phases are connected to a three phase board, Ecodial can
automatically suggest a phase distribution solution
The automatic distribution can be modified.
The logic applied is the following
Ecodial sorts the loads by decreasing intensity.
Starting from the highest load, Ecodial will place the loads onto the first phase
until the sum of these loads is equal to 33% of the total load
Ecodial then tries to load the second phase until the sum of these loads
reaches 50 of the remaining loads.
All the loads that remain are then allocated to the third phase.
This systems gives the best possible distribution in most cases. It is always
possible to modify the result.
The upstream circuit is sized on the highest phase loading.
Automatic mode
equipment is selected automatically.
No additional entry is required, Ecodial uses default values (installation
method, cable type, )
Manual mode
parameters can be defined by user, and then theyare checked to see if
they verify all the safety criteria.
An unsafe choice will not be allowed to be validated.
Equipment calculated
Circuit breakers (and fuses) and isolators
Contactors and relays
Cable, BTS, and busbar
Busbar sizing :
For main busbar, size is defined by the circuit breaker protection which is
defined by the nominal current of transformer (and not the sum of the load
currents !)
For other busbar (sub DB) : sizing according to circuit breaker protection,
which is defined by the load current.
Source
C1
Q1 G8
Switchboard
B2
Q3 Q4 Q5 Q6 Emergency supply
C8
M4 Vital Load
E5
C9 K10
L9 Vital Motor
C10
M10
Run Calculation
Grid
Circuit selection (multiple) : keep SHIFT button pressed while selecting multiple
circuits, or draw a box around the circuits to select.
Power (kVA) : the nominal rating of the transformer. It is usually calculated and
set in the power sum, nonetheless it can be manually set by the user here.
Short circuit voltage : parameter which is used to calculate the impedance of the
transformer (Z). The resistance and reactance are estimated using the CENELEC
guide lines.
HV Psc : short circuit level on the medium voltage side of the transformer.
Enables Ecodial to calculate the impedance (Z) of the medium voltage network
Power factor : a result of the Power Sum. The power factor at the downstream
terminals of the transformer.
System frequency
Results :
Isc max (kA) : maximum short circuit current (Ik3max) at the point of the LV
connection from which the study will start.
I service connection (A) : Intensity of the connection, in other words the current
rating of the upstream protection device (not drawn on the diagram).
Isc min upstream (kA) : value of the Ik1min short circuit at the point of
connection. This value is used to calculate the warm impedance of the
Phase/Neutral loop.
dU initial (%) : The voltage drop from the transformer to the LV connection from
which the study starts. This used to calculate the cumulative voltage drop
downstream of the LV connection.
Power factor before compensation : value of the power factor calculated in the
Power Sum (the Power Sum must be run to calculate a Capacitor bank)
Power of the Harmonic sources : In order to take into account the effect of
harmonics on the capacitors, Ecodial needs the power of all the harmonic
generating (non-linear) loads on the network. This value is used in conjunction with
the transformer size to identify the type (Standard, H or SAH) of capacitor used by
Ecodial.
Power (kvar) : Total power of the capacitor bank needed to attain the target power
factor.
Type of compensation
Step : resolution of the automatic capacitor bank : ex 5x50kvar means the capacitor
bank can go from 0 to 250kvar in steps of 50 kvar (controlled by the regulator)
Ib : current drawn by the capacitor bank (inclusive of possible harmonic currents
and manufacturing tolerances)
Ih Vh L, C,
Harmonic current
Transformer Capacitor
injection
(PT) (Q)
Equivalent impedance of L-C circuit (resistances ignored)
Z= j.L./ (1-L.C.)
Harmonic voltage created across the equivalent impedance of the transformer and capacitor, which
causes circulating currents in the L-C loop, which can be a cause of nuisance tripping in transformer
or capacitor protection devices.
Range : Product range from which the circuit breaker is to be chosen. If Ecodial
cannot find a breaker in that range it will look for a breaker in a predefined range
(function of the demand current)
Designation : name of circuit breaker
Trip unit / curve : name of the trip unit or curve of the circuit breaker
Nb of poles protected : polarity of the circuit breaker that is required.
Earth leakage protection : if earth leakage protection (RCD) is required (by user,
or for a particular application, switch this characteristic to YES).
Fire protection : this is a characteristic that will force an earth leakage device, and
set it to ensure that a leakage current will not be able to cause a fire (threshold <
300mA)
Integrated with the protection device : certain RCDs are integrated (NS Vigi,
) and certain are separated (RH***). The user can choose the type of RCD
required. By default, Ecodial looks for integrated RCDs, and then separated
RCDs if unsuccessful.
Class : (A / AC ) defines the sensitivity of the RCD to continuous and pulsed
DC signals.
Earth leakage protection device : name of the device ensuring the function of
RCD.
Cascading requested :
YES : circuit breaker is chosen using cascading with the upstream device
(only the device directly upstream)
NO : circuit breaker is chosen based on its stand-alone breaking capacity.
Discrimination requested :
YES : circuit breakers that have better discrimination potential are selected
instead of normal circuit breakers
Ib : demand current of the load (calculated from the power and polarity)
Power (kVA) : demand power (calculated from the current and the polarity)
Fixed / Mobile :
Fixed : permanent connection from installation to load.
Mobile : terminal load is fed through a power socket (special earth leakage
conditions are then applicable : 30mA and Instanataneous protection is
required)
Length : length of the cable (Short circuit and voltage drop calculations)
Installation method : code for the type of installation. Defines the standard
derating factors and the type of conductors used.
Insulation : sets the insulation material of the cable (impedance calculation)
Type of conductor : output from the Installation method, not an input !
Neutral loaded : source of derating on 3P+N networks
Conductor arrangement : calculation of the linear reactance of the cable
Type of PE : influences the type of cables selected by Ecodial
Number of additional circuits : cable derating
Number of layers : cable derating
K user : additional cable derating (over and above the standards)
Ambient temperature : cable derating
Delta U max on circuit (%) : maximum voltage drop allowed on the cable
Reference : name of cable
TT
Earth fault current (leakage) calculated using the impedance of the source
and earth electrodes, and the Phase-Earth conductor impedance
Standards require an RCD device on the main incomer
the earth and source electrodes must not be interconnected !
TN
Earth fault current calculated using the Phase-Earth conductor impedance
Protection against indirect contact insured by setting the magnetic under the
Earth fault current
Trip units can be changed to ensure accurate magnetic threshold is used
RCDs can be implemented
IT (2nd fault)
identical calculations as for the TN system
Earth fault current is calculated assuming both fault occur at the same point.
This ensures worse case scenario as if the second fault appears further
away, the real fault current on the 2nd fault would be greater than the
calculated fault current corresponding to the 2nd fault location, and ensuring
tripping by the 2nd fault location protection device.
Warning : the Neutral as any cable should be sized according to the upstream
protection setting (this is to ensure safety, not continuity !).
With 4p4t CB, the neutral can be of the same CSA of the Phase
With 4p3t 1/2N, the neutral can be half
With 3p devices (Neutral not protected), there is an unknown, as there is no
direct protection on the neutral
Phase unbalance can lead (worse case scenario) to a phase current equal to
neutral current, so Neutral should be at least equal to Phase
Triplen Harmonics (3rd, 9th, ) add up on the neutral. Therefore, if the phase is
ONLY 3rd harmonics, neutral current = 3x phase current. In reality, the neutral
current will usually be less than 1.7-1.8 times the phase current, example ;
Irms (phase) = (I1, I3 (80%), I5(45%), I7(12%)) = 1.36x I1
Irms (neutral) = 3x I3 = 2.4x I1 = 1.76 Irms (phase)
Recommended actions :
use half neutrals
when there is a 4p3t N/2 circuit breaker protecting the circuit,
and if there is no possibility of excessive phase unbalance and/or triplen
harmonic loading on the circuit.
Note : 3p3t are acceptable solutions, but 4p3t N/2 offer more safety under
unexpected conditions
Automatic minimum PE :
if Ph 16mm, PE = Ph x kph/kpe
if Ph 35 mm, PE = 16mm x kph/kpe
if Ph > 35 mm, PE = Ph/2 x kph/kpe
where kph and kpe function of the type of phase and earth conductor (metal,
insulation, single/multi core, )
in TT, max PE = 35mm
Network
Circuit
General characteristics C1
TNC
Q1
400V
Tableau
B2
Transformer
Q3
800kVA transformer
Incomer cable length = 0
Circuit
C3
Load
3P+N
L3
100A
Installation method EJ(1)
800kVA
100A tapoffs Circuit
C1
D=5,10,15,20,25
Total length 30m Q1
Info needed : B2
Tableau
Circuit
C3 CEP
D4
Q5 Q6 Q7 Q8 Q9
L5 L6 L7 L8 L9
Ku : usage coefficient
applicable to a CIRCUIT
% full load current when load is running
example :
motor +/- 80%
Light 100%
Ks : diversity coefficient
applicable to a DISTRIBUTION BOARD
chance of all feeders drawing maximum load at any given time
relative to the number of feeders on DB.
See Electrical Installation Guide
Lathe 1 5.5 kW
Lathe 2 5.5 kW
Distribution box Lathe 3 5.5 kW
Lathe 4 5.5 kW
Workshop A Drill 1 2.2 kW
Drill 2 2.2 kW
3x socket outlet circuit (1P+N) 20 A each
6x lighting lines (1P+N) 10x 100W each
Compressor 15 kW
Incomer Workshop B 5x socket outlet circuit (1P+N) 20 A each
4x lighting lines (1P+N) 4x 100W each
Apartment blocks :
Consumers 4 9 14 19 24 29 34 39 49
Ks 1 .78 .63 .53 .49 .46 .44 .42 .41
Advantage of Ku and Ks
more cost effective installation
not oversized
Example
total installed power : 144kVA
maximum expected demand : 80 kVA
Formulas, constants
impedance
Icc, voltage drop, ..
Reference to standards
Complex networks
It is not always possible to draw the exact network. It can be necessary
to draw a simplified network, and define the final network based on these
calculations.