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DOUBLE ROLL CRUSHER

DOUBLE ROLL CRUSHER


1. The base
2. The base
3. Lifting plate
4. Feed inlet
5. Shaft coupling
6. Gearbox
7. Roller
8. Hydraulic coupler
9. The motor

1. Frame
2. Protects pring
3. Cover
4. Feed inlet
5. Pulley
6. Lifting plate
7. Bearing seal
8. Tooth roll
9. Wheel hub
10. Shaft
11. The motor
12. Adjusting screw
13. The base
TEETH OF DOUBLE ROLL CRUSHER

Mechanical Operations, 1E
Oleh Swain
http://www.gundlachcrushers.com/crushers/crusher-roll-d
esign.cfm
MATERIAL OF TEETH
Metal used for the teeth (high wear rates ):
manganesesteel or a boron alloyed carbon steel
ACCESSORIES

Hydraulic gap adjustment for remote operation


pulley

Single drive units transfer power to the opposing roll via an


interstage belt drive
Guard

Dust seal

Crushing Ring
DOUBLE ROLL CRUSHER +
HOPPER
SCOPE OF SUPPLY
Crushing Rolls Bearings
Creeper Adjustments
Constructional Features: Lubrication
Base Grease nipple
frame Grease pump
Hopper Accessories:
Rotor Pulley
Spring V-belts
Top cover V-belt guard
Feed inlet Local panel
Lifting plate
Housing
Crushing Ring
Dust seals
Toggle
Flexible Mounting
NOISE POLLUTION
STANDARD
The primary and secondary crusher, apron feeder
and vibrating screen emitted noise ranging from
90 to 99 dB

The noise level recorded at various operators


cabin are within acceptable limits and the general
noise level outside te crushing plant drops to 86
dB
ource: Mine Environment and Management: An Indian Scenario
Coefficient friction between belt and pulley

Belt type Bare pulley Lagged pulley


For dry, clean 0.25 0.35
rubber belts
For dusty 0.2 0.27
environment
For wet work 0.2 0.2
Source: Mechanical Engineering Reference Manual for the PE Exam, Michael R. Lindeburg

http://conveyorbeltguide.com/Engineering.html

# Ideally , the coefficient of friction between a


rubber-coated pulley and a rubber belt is
approximately 0.55
Crusher-sticky material
Shalemaster Crusher
specifically designed to process wet, sticky feeds
such as soft shale, kaolin and clay.
The direct drive provides differential roll speeds
and combines with the special claw tooth roll
design (against plugging and other difficulties
when dealing with sticky materials.)
Crusher-sticky material
Wipers
Installed between thecrusher teeth to scrape the
sticking material