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Presentation Layout
Introduction
Application of US vibration
Laser Cutting
Laser Scribing
Laser Drilling
Results and Discussions
Conclusion
References
Introduction
Importance of Surface finish
Ultrasonic (US) Vibration assisted machining
US vibration prevents
Oxidation
Recast layer
Local energy concentration
Application of US Vibration
In laser machining:
Laser Cutting (nanosecond laser )
Laser Scribing (nanosecond laser )
Laser Drilling (femtosecond laser )
Other process
Turning,Tapping, deburring, grinding, EDM
Mechanism of re-deposition
Breakdown of lattice
Formation of Plasma
Secondary heating
Re-deposition of nanoparticles
With US vibration
Heated air is cooled down
Heat transfer is increased
Temperature drop of re-deposited nanoparticles
Interfacial adhesion weakened
A. Laser Scribing
Low heat generation
Bottom surface is under consideration
Worse surface finish with higher pulse energy
B. Laser Cutting
Series of repeating laser scribing
More heat energy is generated
Re-deposition due to high interfacial adhesion
With USV, adhesion decreases
C. Laser drilling
High precision and minimal thermal damage
Generation of Nano size droplet and Nano-joining
Vibrating objective lens improves
Fig. 5 SEM images of the hole at the entrance (a) without vibration assistance and
(b) with vibration assistance (Source: Park , Ji-Wook Yoon , Sung-Hak Cho, 2012)
Dept. of Mechanical Engineering, NIT Silchar 22/02/17
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Conclusion
US vibration applied surface improvement can
contribute to the development of precision machining
Experimental verification of smoother surface with US
vibration
Effects of US vibration were more distinct in repetitive
ablation processes
Surface oxidation was prevented and reduction of
burrs
References
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1. Bongchul Kang, Gun Woo Kim, Minyang Yang, Sung-Hak Cho , Jong-Kweon
Park , A study on the effect of ultrasonic vibration in nanosecond laser
machining , Optics and Lasers in Engineering 50 (2012) 18171822
2. Jung-Kyu Park , Ji-Wook Yoon , Sung-Hak Cho , Vibration assisted femtosecond
laser machining on metal Optics and Lasers in Engineering 50 (2012) 833837
3. Jing Liu , Deyuan Zhang , Longgang Qin , Linsong Yan , Feasibility study of the
rotary ultrasonic elliptical machining of carbon fiber reinforced plastics (CFRP)
, International Journal of Machine Tools & Manufacture 53 (2012) 141150
4. Chandra Nath, M. Rahman, S.S.K. Andrew, A study on ultrasonic vibration
cutting of low alloy steel , Journal of Materials Processing Technology 192193
(2007) 159165
5. R. C. Skelton, Effect of ultrasonic vibration on The turning process int. J.
Mach. Tool Des. Res. Vol. 9, pp. 363 374
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Department Of mechanical Engineering, NIT Silchar
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