Permanent magnet synchronous gearless Zhejiang Xizi forward

electrical machinery Co Ltd ZheJiang Xizi Forward Electrical Machinery

Co., Ltd. March 2009

1 20 Oct 2007
Zhejiang Xizi forward electrical machinery company limited was established in
May 2004, number of employees reached more than 500 people, 20% per cent
of the company's technology research and development team in total, and with
senior engineers, more than 50 employees, the College or technical staff more
than 200 people. Our main pillar products for permanent magnet synchronous
gearless traction machine, Zhejiang Provincial product identification, and the
adoption in June 2004, in 2006 was focused on technological innovation projects
in Zhejiang Province and passed inspection and was appraised as Zhejiang
Provincial High-tech products. Annual output permanent magnet synchronous
gearless 50,000 units, is the largest manufacturing base for permanent magnet
synchronous gearless traction machine.

2 20 Oct 2007
 Permanent magnet

synchronous gearless

motors

GETM1.5 GETM1.9 GETM

3.0 GETM3.0F GETM3.0B GETM3.0D GET

Oilfield special
GETM5.5 M3.5D
wing AIDS
Technical advantages: high
efficiency and low cost, energy
synchronous motor
savings, reduce noise,
maintenance free design is
compact, sturdy and reliable,
cost-effective
GETM1.5A GETM1.9A GETM3.0A GETM5.5

A
3 20 Oct 2007
Th
em
e

Gearless structure theory two sites

frequently asked questions three
brake fault and adjustment
instructions remote pine gate five
case studies of six sites four brake
job aid file

4 20 Oct 2007
 A gearless construction
principle

5 20 Oct 2007
Fundamentals of motor electric conductor
through a magnetic field.
(DC conductor is placed in the role of the
conductor in a magnetic field will be) figure
shows the most commonly used structure
model of synchronous motor.

6 20 Oct 2007
 Structures composed of motor rotation of the frame and the fixed
stator and rotor consists of three major parts.

In accordance with its methods of work in General-synchronous

motors and induction motors. Permanent magnet synchronous
gearless traction mainly consists of rare earth permanent magnet
synchronous motors, braking systems, traction wheels and other
components.

Works by high-accuracy speed sensor feedback and fast current

detection, tracking of frequency converter control, synchronous
speed rotation, linear, constant torque with the same DC motors
and motors with adjustable speed direct drive traction wheels
smoothly, asynchronous Motors structure is more than simple.
Note: we host pasted part magnet for rotor and windings for stator,
as external rotor structure.

7 20 Oct 2007
 Host structure
PIC

8 20 Oct 2007
 Host structure
explosion II

9 20 Oct 2007
Performance advantages

Constant torque; small volume;

maintenance; low noise;
environmental protection;
running smooth, efficient, and
safe and reliable energy; wide
speed regulation range

10 20 Oct 2007
1. brake parts
Brakes are an important safety feature in the elevator,
by double-push electro-magnet brake arm and compression
spring (new structure with two independent brakes), etc.

All applied to the wheel brake or disk brake force for

brake parts in two groups to install, and should be able
to loosen the brake with your hand and needs to be
sustainability maintained its released. Remote pine
shutter apply to MRL.
Roomless elevators under the State fails, the motor near
Pine gate is not easy, install the remote pine gate, to
hosts outside the shaft brake for flexible operation

11 20 Oct 2007
2. Turning device

Gearless traction thanks to the electrical

direct drive traction wheels, braking
torque is large, cannot be directly
turning handwheel.
When needed through a gear ratio to reduce
disk requirements, require specially
designed a device that can do this without
affecting host's appearance features,
through a series of demonstration, now
turning devices were used.

12 20 Oct 2007
3. Encoder
Theencoder is being used by Germany's famous
precision scale, scientific instruments, haidehan
(HEIDENHAIN) company. HEIDENHAIN encoder is in
the core of their benchmarks are generally use raster
form. These sophisticated HAIDENHAIN Protractor
invented a process (DIADUR) manufacturing, which is
decisive in precision encoder. Each line except for
high accuracy with each other, there is a very high
edge definition, and resistant to mechanical and
chemical impacts. In addition, grating can tolerate
vibrations and impacts and specific heat
characteristics. Changes in air pressure and humidity
does not affect accuracy. Smallest possible output
signal cycles can be reproducible.

13 20 Oct 2007
 Two sites frequently asked
questions

14 20 Oct 2007
 Connection
points
Main stands row has ISO ring, and jitter 1.
coding players line connection points
contact bad symptoms: frequency players
alarm, elevator cannot run processing
method: replaced coding players line or
again installed 2. coding players soft
caught break symptoms: frequency players Fracture
alarm, Elevator run jitter or speed
processing method: replaced coding
players 3. coupling bearing cover break
symptoms: elevator run sound ring, and
jitter or speed processing method:
replaced coupling bearing cover

Fracture

15 20 Oct 2007
4. p, I improperly set parameters: elevator
running sound, dithering method: p, I value
decrease or increase or extend filter time 5.
grounding line deficiency symptoms:
elevator running sound, dithering method:
see if the ground wire is connected alongCheck
to
here
the control cabinet-side ground out, check
that the Earth wire is fully grounded.
6. loose traction wheel cover symptoms:
actuate acoustic sound treatment methods:
Check
tighten the fixing bolts here

16 20 Oct 2007
 Check
7. flat key is loose: actuate acoustic soundhere
treatment methods: fixed firmly flat keys 8.
frame a foreign body symptoms: elevator
running sound, dithering methods: hacksaw
blade slices check and troubleshooting 9.
fixed gear bolt symptoms: elevator running
sound, dithering method: open the disc
wheel cover, turn the rotor check the bolts
and fixed
Check
here

17 20 Oct 2007
 Traction
11. the traction wheel Groove wear and wheel
cause the wire rope to sink: actuate the
Groove wear
dithering method: replace the traction
wheel 12. Encoder carrier bearing damage
symptoms: elevator running sound, Bearing
dithering method: replace bearing 13. damage
main
fixing bolt: elevator running sound,
dithering methods: retighten the nut-fix

Bolt

18 20 Oct 2007
14. the power feed wire wear burst
symptoms: inverter alarms, elevators
cannot run processing methods: insulating
blanket insulation tube back plastic good
Break
15. host stator coil failure symptoms: age
inverter alarms, elevators cannot run
processing method: replace the host 16.
guide wheel bearing damage symptoms:
elevator running sound, dithering method:
replace the guiding wheel

Dama
ge
19 20 Oct 2007
17. coding players and the Bay friction sound
symptoms: elevator run has exception sound, Check
and jitter processing method: tight solid Bay of here
fixed bolt, again installed coding players 18.
bearing cover friction sound symptoms: elevator
run has exception sound, and jitter processing
method: split out bearing cover, check whether
has friction traces, has friction with buff filed
except 19. rotor and stator friction sound Check
symptoms: elevator run has exception sound here
processing method: check rotor Shang magnet
fixed screws, whether has loose, has loose again
twist tight
Check
here
20 20 Oct 2007
20. master sound symptoms during normal run time: elevators running
an abnormal sound, dithering methods: check whether the brake is
opened completely, use feeler gauges to determine clearance foreign
objects within the folder inside the measuring junction box within the
voltage with a multimeter check voltage dropping parts, typically a
rectifier bridge damaged or input voltage is too low, does not even need
to readjust brake clearance clearance

Check Check
here Check
here
here

21 20 Oct 2007
Host is the simplest and most effective way
to tell is: elevator car rolling power cuts, an
empty car to top hosts are there abnormal
sound?

22 20 Oct 2007
Three brake malfunction and
adjustment instructions

23 20 Oct 2007
 Using the brakes, there are two:
Second, the
folding

Double push

24 20 Oct 2007
 The brake
push rod (1)

Swing (2)

Brake arm top

rail (3)

Brake arm (4)

Braking torque
springs (5)

25 20 Oct 2007
The role: I reduced brake noise; increase braking
torque; III to avoid friction with the rotor. Action: 1.
With 24 opening wrench brake arm top rail at the
top two bolts (3) loosen the 2. 24 aperture wrench
for brake arm the ejector bolt (3), loosen, adjust the
gap to about 0.35mm; 3. Opening wrench locking
brake arm the ejector bolt (3), check the clearance;
4. Run the elevator maintenance, such as sound or
friction, then the corresponding decrease or
increase the gap; 5.

Lift up and running once all tight with wrench, turn

the adjustment bolt.

26 20 Oct 2007
A double push brake Sound
1 brake damping pads aging
Solution: Replace the brake pads inside the shock
absorber
2. Brake lever gap is too large
Treatment: The gap adjustment lever to about
0.35mm
Two double push the brake does not work
1. Brake voltage is too low
Treatment: adjust the operating range of the voltage
to the brake
Damping
2 spring compression braking torque overload
pad
Treatment: adjust the braking torque spring to host
the scope of work for each model

27 20 Oct 2007
Name brake parts

Hollow bolt

Foundation bolt

Pine gate bolts

Base

Cover black

Gap f

28 20 Oct 2007
CAUTION: Safety Instructions

1, the non-professionals prohibited operation.

2, installation, use and maintenance, please read this manual carefully
to avoid damage to the equipment, causing injury or even death.
3, installation, use and maintenance process in strict accordance with
the operating procedures to ensure proper and personal safety.
4, pay attention to the regulation of safe operation under conditions no
room should wear safety equipment, try to stand on both sides of the
mounting bracket traction machine operation.
5, this note describes the method of adjusting some parts of
unspecified part is prohibited regulation.

29 20 Oct 2007
Sentinel and brake angle
requirements and tools
Host brake gap measure to "prohibit knock" sign for the direction
of the hammer, up to the first point, a total of four points, each
point is divided into 90 degrees.

Required between the cover and the base of the brake gap: DZD type
of 0.20mm ~ 0.60mm.
Tools: 16 # open-end wrench (2), feeler, wrist strap, multimeter, +
word - the word screwdriver, noise meter, cloth gloves, clean cloth

30 20 Oct 2007
 Action methods

A brake common faults:

1, brake rotor brake friction host
2, brakes excessive noise ( 65dB)
3, can not pull brake
Fault detection and treatment methods:
1, the brake rotor friction brake pads and the host (according to the steps to
diagnose the problem, solve the problem)
Detection measures: feeler along the contact surface of the rotor and the brake
pads through the required clearance between the brake pads and rotors 0.05mm
1) Check the hollow bolt case (against the top surface of the chassis)
a. adjustment bolt tightening is not required,
b. bolts are not tightened the edge (Figure 1) shows the direction of tightening

Loose
brake
wrench

Pine Brake pad and

gate rotor air gap (Figure
device
a)
31 20 Oct 2007
 Action methods
2) Start the traction machine check Friction
Detection measures:
a. hearing voices. Subject to friction, then there will be
intermittent "hissing" sound.
b. observe whether there is a bright surface of the rotor
friction marks.
c. feeler gauge ( 0.05mm) along the direction of rotation
relative to the traction machine action, see if you can pass
through the brake pads and rotor contact surfaces.
(1) No friction phenomenon, the adjustment is completed
(2) there is friction phenomenon continues to adjust
Determine the amount of friction brakes, the specific
circumstances:
Single brake friction.
Detection measures: gap method to judge, feeler contact bolts
surface on the side of the brake can not pass.
Two brake friction. (Ii)
Detection measures: gap method to judge, feeler contact
surface on both sides of the brakes were not adopted.
3) to be adjusted according to test results corresponding to
the brake,
The specific method is:
a. slight counterclockwise rotation of the bolt achieve
the effect of loosening the bolts (Figure 2)
Hollow
b. then clockwise rotating hollow bolt tight top base bolt
surface (Figure 3).
(C)
32 20 Oct 2007
 Action methods
4) Start checking friction traction machine case.
a. frictionless indicate successful commissioning.
b. friction brake friction is identified.
c. corresponding brake adjustment repeat the adjustment step "3)"
to.
Note:
An adjustment on the brakes to try all kinds of bolts magnitude
smaller.
2 two brake shall be adjusted separately, not simultaneously.
3 in the regulation process to brake noise and taking into account the
work of the micro switch problem.
4 brake adjustment is completed, each bolt in a locked state are
required, can be tightened to between 45N-50N.

33 20 Oct 2007
 Action methods

Cover black

Hollow
bolts bolts Brake air
bolt
gap Base
0.35mm
(D)
2, brakes excessive noise(V)
( 75dB) (according to (VII) the
the procedure to diagnose
(Vi)
problem, solve the problem)
Detection measures: with the noise meter to test to see if exceeded.
1) First, use a feeler gauge to determine the gap is large (which brakes the base
and cover among beyond the basic job requirements) (as shown in Figure IV).
2) on the clearance big brakes, loose bolts and hollow bolt , follow these
steps:
a. slight counter-clockwise rotation of the first four bolts (as shown in
Figure IV)
b. then counterclockwise rotation of four slightly hollow bolt (as shown in
Figure V)
3) and the bolt clockwise , and the base to adjust the gap between the cover
plate to about 0.35mm. (Figure six Figure 7)

34 20 Oct 2007
 Action methods
4) adjustment is completed, in accordance with the following
diagram use feeler gauges to check corners brake gap size that meets
requirements.

5) meet the requirements, then hollow bolt clockwise so that it tightly to the
outside frame surface (figure eight), start the tractor test brakes brake sound is
exceeded.

bolts
Hollow
bolt
(Figure VIII)

35 20 Oct 2007
 Action methods

6) If you follow the steps above to adjust exceeded the other brake gap to about
0.35mm, the test noise is excessive.
(If the problem persists can be adjusted to the upper part of the gap brake
0.30mm, can meet the noise requirements.)
3 can not pull brake and friction (switch no action)
1) Measure the brake input voltage to the rated voltage, if the voltage is
below the rated input voltage is adjusted to the rated voltage.
2) whether the brake magnetic brakes after power generated to determine
(Available wrenches, screwdrivers and other simple metal parts touching
the brake feel whether the magnetic force)
3) If the magnetic gap between the brake and the base plate adjusted to
0.30mm ~ 0.45mm, generally normal pull brakes
Note:
Brake bolt tightening process, bolts and hollow bolts to tighten, adjust to
synchronize reached between 45N-50N force.

36 20 Oct 2007
 Action methods
Second, the use of onboard Two Tools 27 # wrench, according to (Figure I), respectively,
and about ways to connect with the brakes, forced rotation wrench (shown in figure II),
you can turn on the brake.
Third, another person will be on the nest disk drive pinion device inserted beneath the
hoisting machine, the pinion gear meshing with the large, disc handwheel will slowly
drive the car to the level position.

Note:
1 non-professionals brake release bolts prohibited regulation, this bolt is pressure from
the brake and manual brake release effect, adjust the brakes will cause less stuck in
place or not working properly. (Figure 3)
2. Prohibited methods of operation (Figure 4)
Host brake maintenance and inspection process, should not be taken as (Figure 4)
methods loose brake brakes, brake to avoid deformation and failure.

Pine gate
device

(Figur
e a)
(Ii)
(C) (D)

37 20 Oct 2007
 Four brakes remote pine
gate

38 20 Oct 2007
 Adjusting
nut
Remote brake release device is not working properly
1. Loose brake lever is not aligned with the anchor
connection
Treatment: brake lever fully aligned with the anchor loose
connection
2 brake lines are curved point
Approach: try to straighten the brake lines so that no
bending point
3. Brake cable is not adjusted to the shortest distance Loose brake
lever
Processing methods: full adjustment nut to adjust the brake
line shortest distance

Adjusting nut Bending

Adjusting nut
point
39 20 Oct 2007
 Five case studies

40 20 Oct 2007
 Case analysis (a) site name: Luoyang
** real estate development limited customer feedback:
customer feedback this four Taiwan hosts climbing
debugging Shi appeared exception jitter, and has is big of
noise, is from hosts internal outgoing hosts situation: new
6 F8NK1852/5242/6692/1848 processing date: 2007-11-
10 processing situation: empty car van slipped car Shi no
jitter and noise, but in processing first Taiwan Shi
replaced has frequency players (AVo replaced AVy), still
has jitter and noise,
Finally,
control cabinet next to power cables, brake and
encoder lines here at run time, the phenomenon
disappear. Cause: the control system fully equipment
caused by the grounding of the ground there is no
interference.

41 20 Oct 2007
 Case study (ii) site name: **
Chongqing real estate development company
customer feedback: customer feedback this new
host, Elevator louder.
Hosts: 17 (17.5) F8NJ9246 0505474 date: 2007-1-
23: empty cabin car rolling no jitter and noise,
adjust the parameters of frequency converters
and reinstall the encoder, no change, and next
to the elevator after replacing the inverter, the
host normally, but another lift master has the
same phenomenon.
Reason: caused by the inverter.

42 20 Oct 2007
 Case study (iii) site name:
Zhanjiang, Guangdong Emerald Pearl customer
feedback: the host is slow when running
parking will make a very big boom sound and
vibration.
Host: power: 6kW; ID 0503592; production date
2005-11-11 date: 2007-1-26: adjust the
frequency converter p, I value and run timing,
no effect; and next to normal elevator and
replace the inverter on the host, but another lift
master has the same phenomenon.
Reason: caused by the inverter.

43 20 Oct 2007
 Case study (iv) site name: ** in LongYan
city of Fujian real estate customer feedback: host to start a
"tuck" sound was the sound of grinding brakes, runs full
after all normal.
Hosts situation: power 2.9kW; number 0803381; production
date 2008-4-16 processing date: 2008-9-27 processing
situation: the ladder enjoy of is West Wei 7.5KW frequency
players, view frequency players inside of the group
parameter, found started side current gain is 6KW above
hosts of parameter, scene reduces frequency players
started side current gain value Hou, the started Shi "coax"
of a sound phenomenon disappeared, Elevator run normal.
Reason:
transducer caused by improper adjusting
parameters.

44 20 Oct 2007
 Case analysis (five) site name: Tiantai
** drug industry real estate customer feedback: hosts
run current to 60A, appeared had stream protection, and
speed phenomenon hosts situation: power 6kW (article
type); number 0816826; production date 08-9-3
processing date: 2008-10-22 processing situation: the
ladder enjoy of is Fuji frequency players and GETM-3.0D
series hosts, hosts again learning Hou can normal run 20
times around, then appeared current high,
Converter overcurrent protection, speed, check the
encoder found no seated loosening fixing bolts, this
phenomenon disappears after reinstalling the encoder,
elevators are operating normally.
Reason: caused by the encoder is not fastened.

45 20 Oct 2007
 Six sites work instruction
documents

46 20 Oct 2007
Site work
instruction
documents
On-site treatment
processes the
query:

47 20 Oct 2007
 Amendment and
interpretation

Modify and interpret matters not covered in this Handbook,

according to company regulations.

Interpreter of this manual for quality management center of

Zhejiang Xizi forward electrical machinery co, has the right to
make changes to the manual. Zhejiang Xizi forward electrical
machinery limited company quality management centre in
September 2009 (A1 version)

48 20 Oct 2007
Service network
distribution

Free 24-
hour
service
Beiji hotline:
ng 4008885178

Hangzho
u
headquar
Cho
ters
ngqi
ng Gua
49 20 Oct 2007 ngz
 Company
information
inquiries
Xizi United holding information query URL:
http://www.xizigroup.com Xizi forward website:
http://www.xizifwd.com 24-hour service hotline: 4008885178
address: Linan 55th, nanhuan road, economic development
zone, Zhejiang Province, China 311305

50 20 Oct 2007
51 20 Oct 2007