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INDUSTRIAL TRAINING

INTRODUCTION
JKR Kuari Pusat produces : premix, crusher run
Function : serving the needs of premix and crusher run
for infrastructure and road paving.
TRAINING SCOPE

Administration paper works, documentations, etc


Laboratory unit research, experiments, technical
reports
Workshop unit assembly and disassembly of parts of
vehicles, testing and adjusting, structure and function,
maintenance standard (inspection) and technical
reports.
Premix plant structure and function, software,
technical reports
LABORATORY
Producing samples that are used for benchmark.
Research and experiments done to ensure the quality of premix.
Examples of tests done on the premix :
1) Marshall test to determine stability and flow
2) Bitumen content test to determine bitumen content
3) Sieve analysis to differentiate aggregate according to size
4) Penetration test to determine the viscosity of bitumen
5) Coring to determine the thickness and density of road pavements
6) Crusher run to differentiate aggregate according to size
7) Flash and softening point to determine the max and min temp of
bitumen (safety test)
Figure 1 : Marshall Figure 2 : Figure 3 : Sieve Figure 4 : Sample
Compactor Marshall Machine analysis Is baked in toxler
oven (bitumen
content test)
WORKSHOP
Function : providing maintenance, inspection on
machines and also vehicles used for JKR Kuari.
Main activities such as :
1) Removal and installation of water pump of an
excavator
2) Disassembly of differential to change bearing
3) Adjusting bucket positioner
4) Studying the structure and functions of every parts in
the vehicles
5) Technical reports
Figure 6 : Shovel Figure 7 : Bearing
Figure 5 : Excavator
(leakage of dump carrier of a shovel
Hitachi
cylinder)
PREMIX PLANT
Function : Producing premix
Main process :
1) Cold feeder system supply dust, chipping, 3/4
2) Combustion and dividing chamber drying and
dividing
3) Filler trap dust released to the surrounding
4) Mixing chamber mixing the chipping, dust, with
bitumen
5) Silo - storage
Figure 8 : P&ID premix
Figure 9 : Flow of Figure 10 : Bitumen and Figure 11 : Control feed
premix plant diesel tank bins

Figure 12 : Storage silo Figure 13 : Premix


plant
CONCLUSION
As conclusion, there are a lot of knowledge that has
been gained throughout the industrial training. A wide
and useful experience for the students in order to
prepare themselves to the real job career. It has
improved the interpersonal skills, team working between
students and also staff involved.
For improvements and comments, the students should
be more exposed to the real job of technicians, technical
supervisor and also engineer. Students should be given
opportunities to lead small projects or involve in any
other project to train them for their real job in the future.
THANK YOU

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