INTRODUCTION JKR Kuari Pusat produces : premix, crusher run Function : serving the needs of premix and crusher run for infrastructure and road paving. TRAINING SCOPE
Administration paper works, documentations, etc
Laboratory unit research, experiments, technical reports Workshop unit assembly and disassembly of parts of vehicles, testing and adjusting, structure and function, maintenance standard (inspection) and technical reports. Premix plant structure and function, software, technical reports LABORATORY Producing samples that are used for benchmark. Research and experiments done to ensure the quality of premix. Examples of tests done on the premix : 1) Marshall test to determine stability and flow 2) Bitumen content test to determine bitumen content 3) Sieve analysis to differentiate aggregate according to size 4) Penetration test to determine the viscosity of bitumen 5) Coring to determine the thickness and density of road pavements 6) Crusher run to differentiate aggregate according to size 7) Flash and softening point to determine the max and min temp of bitumen (safety test) Figure 1 : Marshall Figure 2 : Figure 3 : Sieve Figure 4 : Sample Compactor Marshall Machine analysis Is baked in toxler oven (bitumen content test) WORKSHOP Function : providing maintenance, inspection on machines and also vehicles used for JKR Kuari. Main activities such as : 1) Removal and installation of water pump of an excavator 2) Disassembly of differential to change bearing 3) Adjusting bucket positioner 4) Studying the structure and functions of every parts in the vehicles 5) Technical reports Figure 6 : Shovel Figure 7 : Bearing Figure 5 : Excavator (leakage of dump carrier of a shovel Hitachi cylinder) PREMIX PLANT Function : Producing premix Main process : 1) Cold feeder system supply dust, chipping, 3/4 2) Combustion and dividing chamber drying and dividing 3) Filler trap dust released to the surrounding 4) Mixing chamber mixing the chipping, dust, with bitumen 5) Silo - storage Figure 8 : P&ID premix Figure 9 : Flow of Figure 10 : Bitumen and Figure 11 : Control feed premix plant diesel tank bins
Figure 12 : Storage silo Figure 13 : Premix
plant CONCLUSION As conclusion, there are a lot of knowledge that has been gained throughout the industrial training. A wide and useful experience for the students in order to prepare themselves to the real job career. It has improved the interpersonal skills, team working between students and also staff involved. For improvements and comments, the students should be more exposed to the real job of technicians, technical supervisor and also engineer. Students should be given opportunities to lead small projects or involve in any other project to train them for their real job in the future. THANK YOU