Beruflich Dokumente
Kultur Dokumente
Kuliah Tamu
Teknik Kimia FTUI
10-03-2017
Utilities
Seawater
Fresh Water
Cooling Water Inert Gas
Instrument / Plant Air Fuel Gas
Diesel Oil / Fuel Oil HVAC
Chemical Injection
Drains
Seawater
20-30C
CHLORINATION SEAWATER
30-35C TO INJECTION WATER
PACKAGE COOLERS SYSTEM
COARSE COOLING
1ppm FILTRATION
SEAWATER MEDIUM 30-35C
LIFT PUMP(S) 7 - 10 Removal 95% COOLERS
Bara 4- over 120
18C mircons
BYPASS OVERBOARD
TO OTHER USERS
LAT POTABLE WATER MAKERS
FIREWATER RINGMAIN
12 m SERVICE WATER ETC
40 - 60 m Material Selection
Typical Seawater System Cunifer (CuNi)
Stainless Steel
Titanium
Seawater is supplied to the facility main deck level at Seawater is used for :
pressure of typically 7 - 10 Bara. Seawater supply Process Cooling (Oil / Gas) Fire Main
temperature ranges from 4 - 18C. The seawater is Pressurisation Desalination
dosed with hypochlorite to minimise marine growth then Chlorination Utility Stations Motor
filtered prior to distribution to the users. Coolers
Seawater
Seawater Usage
Cooling Services
The seawater may be used for direct process cooling and/or cooling a closed loop cooling medium
system.
Process Cooling - flowrate set by process requirements Equipment Cooling
- Motor specific
The seawater return temperature should not exceed approximately 30C in order to prevent scale
formation. When calculating the seawater cooling requirements, the maximum design seawater
temperature and specific heat capacity valve of 4.0 kJ/kgC should be used.
Service Water
Service water is utilised for line flushing, washdown purposes, etc. Typical intermittent flowrate
specified is 50m3/hr
Other Users Typical consumption rates Fire Main Pressurisation - 10
m3/hr HVAC - 30 m3/hr Chlorination -10m3/hr / 600m3/hr seawater Desalination
(Fresh Water) - 35 m3/hr
Seawater Lift
For seawater application, the vertical submersible type (as
shown on the right) or line shaft type pumps are generally used.
The difference between these types is that the position of the
electrical motor. For the submersible type the motor is located
below the pump whereas for the line shaft type, it is positioned
above and connected via a solid shaft.Submerged motor types
are usually preferred since they can be operated at higher
speeds than equivalent line shaft units which results in smaller
units.
Design features of the submersible lift pump are:-
The lift pumps have centrifugal characteristics and provide
flowrates up to 3000 m3/hr and 7 -10 Bara at deck level.
A coarse strainer is fitted at the suction to prevent pump
damage from marine life / debris
The pump suction is located normally 40 to 60 metres below
sea level to minimise the impact of marine life on operation.
Sodium Hypochlorite is injected at the pump inlet to provide
impeller and motor protection against marine growth.
For seawater lift applications on FPSOs, the sea-chest pumps
used are horizontal centrifugal types.
Seawater Coarse Filtration
Seawater pumped to a facility requires filtration
prior to use. The seawater passes through a coarse
filter which will typically remove 95% of particle over
120 microns.
Operation
In the design shown, the seawater enters the base
of the strainer basket, passing radially outwards
through the strainer basket and leaves the vessel
via the outlet nozzle at the top.
On-line Cleaning
The filter will remain in operation during the back-
flushing operation. On automatic or manual
initiation, the back-flushing valve is opened and the
hollow shaft rotated, sweeping collector heads
around the inner face of the strainer basket. The
pressure differential between the vessel and back-
flushing system forces filtered water back through
the strainer element, washing the collected solids
down the hollow shaft to the disposal system.
Fresh Water
Reverse Osmosis Reverse Osmosis
Unit 1 Unit 2
Seawater RO Unit 1 Permeate
In Permeate (Product Water)
~
~
Concentrated salt water
for overboard disposal
Potable Water Reverse Osmosis Unit
Fresh water is required for: Fresh water is supplied by supply boat or generated
Potable water (150 - 250 litres/day/person) offshore by:
Process users (15 - 25 m3/day) Vacuum distillation
Drilling operations (50 m3/day): Vapour compression; Note that these units are
cement mixing getting out of date and are being replaced by
membrane systems
mud mixing
Reverse osmosis (RO)
Fresh Water Contd
Potable water is used for:
Drinking and domestic water (after further Typical fresh water discharge pressures:
treatment by neutralising and ultra-violet Potable water transfer pumps: 6 barg
sterilisation) Service water transfer pumps: 4 barg
Safety shower supplies Service water injection pumps: 24 barg
Service water, i.e. desalting water, cooling Service water transfer pumps: 3.4 barg
medium make-up and drilling water
Accommodation sprinkler system
The storage capacity is usually based on
seven or fourteen days supply
For drinking and domestic purposes the
water is fed to neutralising columns, Typical storage capacities:
containing a granular lime based mineral Potable water tanks: 80 m3 each
to improve taste and impart a degree of (one on-line, one filling, one stand-by)
alkalinity thereby reducing the corrosivity Service water break tanks: 5 - 10 m 3
of the water Potable water header tanks: 4 - 5 m 3
Cooling Systems
General Cooling for process and utility systems
are required. The three types of cooling systems usually considered for use are :
Direct Seawater (Open Loop)
Closed Loop Cooling Water
Air Cooling
Direct Seawater (Open Loop) System
The open loop system uses raw seawater taken directly from the topsides distribution
system and routed to each cooler. The returned seawater is either dumped overboard or
routed to the water injection system. The seawater is normally treated with chemicals to
minimise corrosion and the exchanger material selection will have to be corrosion resistant.
Closed Loop system Closed loop cooling uses a
circulated cooling medium. Seawater is used to cool to returned cooling medium. The
medium normally consists of a glycol / water mixture (glycol concentration 30-40wt%).
Air Cooling System Air cooling is normally used
for cooling emergency generators and other essential equipment which must continue to be
cooled in the event of open /closed loop cooling system. Their application for process
cooling is normally found on onshore facilities due to the large footprint requirements.
Cooling Systems Contd
To Atmospheric Vent
Typical Closed Loop System
N2 Blanket
Design Rules of Thumb
-
Expansion Expansion Tank -2 mins. Residence time
Tank
Pump Capacity - 125% of design rate
Pump Configuration - 3 x 50%
Medium
Process Filter
Coolers
Seawater Circulation
Coolers Pumps
The selection of the cooling system is normally determined on a case by case basis since each system has its
benefits. The choice of system is decided by considering Capex and Opex costs over field life.
Instrument / Plant Air
PSHL
Inert Gas Generation
Cooler
Plant Air
Receiver Drilling Conveying Air
Black Start Air
Black Start Air Filter Package
Compressor Package Plant Air Header
Black Start
Air Receiver Drilling Plant Air
Cooler
Consumption rates for instrument air should If no specific information is available, the
be based on all instruments operating plant air requirements may be taken to be
simultaneously and then applying a design equal to the instrument air requirements.
margin typically 30%. Typical consumption figures:
Grinder (6/8): 90 Sm3/h
Each instrument component: 8.5 Sm3/h
Sump pump: 130 Sm3/h
Motors, positioners and purge air: 5 - 18 Sm 3/h
Paint sprayer: 150 - 250 Sm3/h
Rotary drill (3/8) 40 - 75 Sm3/h
Typical instrument air requirements for a
large offshore type facility may be as Typically, the plant air requirements for a
follows (drilling excluded): large offshore facility may be as follows:
Air for instruments: 950 Sm3/h Platform hoists: 400 Sm3/h
Motor purging/pressurisation: 180 Sm3/h Air driven tools: 120 - 150 Sm3/h
Flare ignition (intermittent): 40 Sm3/h Paint spraying: 150 - 250 Sm3/h
Inert gas generation: 170 Sm3/h Diving: 300 - 1200
Sm3/h
Instrument / Plant Air Contd
PC Chemical Injection
From Supply PC Auxiliary Fire Pumps
Heating Medium Heaters
Boat
PC Power Plant Main Turbines
Filter Coalescer
PC
Diesel Fuel
Inlet Diesel Transfer Untreated Diesel PC
Strainer Pump Fuel Strainer Raw Diesel
Bulk Diesel
Centrifuge Centrifuged Coalesced
Storage Diesel Diesel
Storage Storage
Water Removal Tank Tank
Water Removal
PCV
N2 Receiver
Instrument Air
Membrane
Standby N2 Bottles
Nitrogen is stored in high pressure cylinders. Batteries consist of of 12 to 15 cylinders and are manifolded together to
provide 80 to 100 Nm3 of high purity nitrogen
Cylinders are usually chosen when no continuous inert gas flow is required and purging/blanketing flows are relatively small
Inert gas need not necessarily be Nitrogen. Tankers and FPSOs use combustion products from burning diesel as inert gas
for tank blanketing
Fuel Gas Systems
To Vent / Flare
PC
Fuel Gas
Knockout To Fuel Gas
Fuel Gas from Drum Manifold
Supply Source
LC Fuel Gas Heater
To LP users
Power Supply
To Closed Drains
The fuel gas quality is set by the user that demands the
highest specification, which normally is the power A fuel gas knock out drum should be provided upstream
generation or machinery drivers of the heater to remove any entrained particles
Solids content: < 30 ppm (wt)
Water content: < 0.25% water above saturation at the Fuel Gas Storage:
point of use The fuel gas knock out drum should be sized for a
Supply temperature: A fall in temperature of 11oC holding capacity of 20 seconds to enable automatic
should not result in condensation or hydrate formation changeover to liquid fuel in the event of loss of fuel gas
Calorific value: Ideally the net calorific value should be
between 33.5 and 41 MJ/Sm 3
Sulphur components: Moderate levels of sulphur Materials:
bearing components are not a problem provided that Normally carbon steel is adequate for fuel gas systems.
the temperature of the combustion products is If wet gas with carbon dioxide is expected, stainless
maintained above the acid gas dewpoint. steel may be required for equipment and pipework.
If hydrogen sulphide presence is expected, equipment
and piping should be designed in accordance with
Fuel Gas Conditioning: NACE std. MR-01-75
Fuel gas should be heated to approx. 20 oC above its Emissions
water and hydrocarbon dewpoints Fuel gas should preferably be treated in order to
Fuel gas should be filtered to remove 99.5% of minimise harmful combustion emissions eg. Remove
particles > 5 m any H2S to prevent SOx emissions
Heating Ventilation & Air Conditioning
HVAC systems are designed to achieve the HVAC facilities contain:
following: Air conditioning systems
Ensure a safe environment under all working Supply air temperature range: 13.5 - 15.0oC
conditions Relative humidity: 35 - 65%
Ensure adequate standard of personnel Mechanical ventilation systems
comfort and equipment operating environment Supply air temperature range: 19.5oC max design
ambient ventilation only; 13.0oC ventilation with cooling
System to enable pressurisation of the modules
Process
Air Inlet Controlled pressurisation levels of between 70 N/m 2
Modules
Fire & Gas
Fixed
and 120 N/m2 above atmospheric pressure are
Damper
Fan Blade maintained by pressure control dampers, mounted in
Louvres the enclosure extract/relief systems
Natural ventilation system; A key variable in the
MCC Extractor Fan design of HVAC systems is the amount of air
Fan changes per hour.
Telecoms For respiration purposes a minimum of 12
liters per second per person should be
Fan Heating / supplied.
Quarters
AC Unit For analyser houses/control rooms the
number should be 12 volume changes per
Recirculation Fan hour
Storage:
Two storage or mix tanks should be provided for each chemical
Total volume should be sufficient for 10 - 14 days injection at
rated capacity
The tank size of a mix tank should be suitable for making up a
batch from a standard sized container
Notes:
Closed Drains
Open Drains Open Drains
Vessel LC
Haz. Safe Modules
Closed Modules
Atmosferic
Drains Chemical
Injection Vent
Purge Vent PurgeVent
O/Flow O/Flow
M M
Return Oil To
Production To Sludge Seawater
Separators Cell Discharge
GFU
Reclaimed Oil Tank/Pumps Oily Water Tank/Pumps Oily Water Separator