INDUSTRIAL

TRAINING
PESENTATION
2

HELLO!
I am BHINITHA
(18802)
I am currently pursuing
my industrial training
at WILMAR NATURAL
OLEOCHEMICALS
SDN. BHD.
 Table of
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contents
OBJECTIVE
COMPANY BACKGROUND AND OVERVIEW

TRAINING ACTIVITIES
CONTRIBUTIONS
RECOMMENDATIONS
CONCLUSION
OVERVIEW OF PROJECT
QUESTIONS AND ANSWERS
4
OBJECTIVE

To expose the student with real working environment.

To relate theoretical knowledge learned in university
with real work life.
To demonstrate skills in communication,
management and administration and teamwork.
To demonstrate continuous building of skills and
knowledge throughout the training.
 Table of
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contents
OBJECTIVE
COMPANY BACKGROUND AND OVERVIEW

TRAINING ACTIVITIES
CONTRIBUTIONS
RECOMMENDATIONS
CONCLUSION
OVERVIEW OF PROJECT
QUESTIONS AND ANSWERS
6

Founded in 1992
As of 2010,Natural Oleochemicals
Sdn Bhd(NOC) operates as a
subsidiary of PGEO Group Sdn Bhd.
Owned by Wilmar International
Limited, one of the Asias largest
integrated agribusiness groups

WILMAR NATURAL
OLEOCHEMICALS
7

CAPACITY OF FATTY ACID PLANTS IN

MALAYSIA
8
CAPACITY EXPANSIONS AT WILMAR NATOLEO

Plant started in 1992 Total glycerine refining

with a capacity of capacity 45,000 TPA
40,000 TPA
Total Hydrogenation
capacity 225,000 TPA
First Expansion in 1996
with additional 110,000 Beading plants 72,600
TPA TPA

Second expansion in Flaking plants 66,000

2005 with additional TPA
250,000 TPA
Oleic acid plant 10,000
Total capacity of TPA
9
NOC CONSISTS OF 3 MAIN FATTY ACID
PLANTS
Fatty Acid Fatty Acid Fatty Acid
Plant 1 (FAP 1) Plant 2 (FAP 2) Plant 3 (FAP 3)
1 unit splitting 2 unit splitting 2 unit splitting
plant plant plant
1 unit 2 unit 2 unit
fractionation fractionation fractionation
plant plant plant
3 units 3 unit glycerin
hydrogenation refining plant
plant
.
10
JOINT VENTURES

Dubois-Natural Esters Sdn Bhd is a joint

venture between Wilmar Natural
Oleochemicals Sdn.Bhd. and Stearinerie
Dubois Fils (France).It was incorporated on
the 19th July 1995 and commissioned on the
November 1997.
Natural Soaps Sdn Bhd makes the raw
material for finished soaps which is soap
noodles.

Natural Wax Sdn Bhd is a joint venture

between NatOleo and Intergrated Fortune.
This is a company that produces palm wax
for candles.
11
WILMAR NATURAL OLEOCHEMICALS SDN
BHD.

FAP 3
NATURAL
SOAP

FAP 2
DNE ESTERS

FAP1
12 ORGANIZATION CHART- PRODUCTION
TEAM
 Table of
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contents
OBJECTIVE
COMPANY BACKGROUND AND OVERVIEW

TRAINING ACTIVITIES
CONTRIBUTIONS
RECOMMENDATIONS
CONCLUSION
OVERVIEW OF PROJECT
QUESTIONS AND ANSWERS
GANTT CHART WITH
MY JOBSCOPE
Week
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Study on
Hydrogenation Plant
(FAP 1)
Study on Splitting
Plant
(FAP 3)
Study on
Fractionation Plant
(FAP 3)
Study of Glycerin
Plant
(FAP 2)
Complete all the
report and task
15 MATERIALS
The palm fruit, unlike
most other oil seeds,
contains two
different oils
1. CPO
2. CPKO
The outer skin
( Mesocarp) contains
the Crude Palm Oil
(CPO) and the nut
inside has a kernel
which gives Crude
Palm Kernel Oil
(CPKO).
6
HYDROGENATIO
N
To break the double bonds results
in stable and saturated alkane.
hydrogen at high temperature and
pressure
Nickel catalyst
Product quality checked by Iodine
value test
17 HYDROGENATION PLANT

Ni

Feed Heat Recovery Reactor Heat Recovery

Product Filtration
18

Catalyst reactor

Heat exchanger

vessel

Reactor
9

SPLITTING
Hydrolysis of fats(triglyceride) to fatty
acid and sweet water
Product must be continuously
discharged to prevent the process from
reaching equilibrium
Uses high pressure
Triglycerides steam(HPS)
(fats)+3H2 O 3 Fatty Acid + Glycerine
20 SPLITTING PLANT

Fatty Acid
S4-CPKO
S5-HRPS
top
Feed Splitter-S4/S5

bottom

Sweet water Preconcentration

Evaporation
21

Splitting tower

Outlet : Sweet
water

Fat Degasifier

Ejectors

Outlet : crude
fatty acids

Cooler

Filtration
22

FRACTIONATION
To obtain different Fatty Acid purity or
different number of carbon in chain
Based on relative volatility (boiling
point)
23 FRACTIONATION PLANT

U3500-CKFA
U3600-HSFA/CSFA
Fractionation
Heat column
Feed Pitch Column
Recovery 4 column U3500
2 column U3600
24 Distillation
column

Condenser
Dryer
Outlet :Light
ends

Heat Exchanger

Outlet :Heavy
ends
Fractionation
column
Thermosyphone
reboiler
25

GLYCERIN REFINING
Before glycerin refining , the glycerin goes
through splitting , pre-concentration and Glycerine content Percentage(%)

evaporation. Glycerine in inlet oil 0.3%

To produce 99.8% glycerin from crude
glycerin(88%) Glycerine after splitting 18%
The glycerin is derived from saponification
of sweet water/crude glycerin with caustic Glycerine after pre-concentration 45%
soda and recovery as a by product from the Glycerine after evaporation 88%
resulting soap
To maximize the removal of dissolved soap Glycerine after refining 99.8%
and other organic impurities
26 GLYCERIN REFINING PLANT

Distillation
Feed Carbon Cell Product
Column
27
Distillation
column

Yellow
Glycerine

Dryer

Reflux pump Outlet : yellow

glycerine

White glycerine

Outlet : White
glycerine

Condenser
28

Carbon
treatment

Condenser
29 PROCESS
OVERVIEW RSTN RAW MATERIALS CPKO / RCNO

HYDROGENATION PLANT
HYDRO 1 - 400 - 180 MT/D SPLITTER 1 - 135 MT/D
HYDRO 2 1700 - 200 MT/D SPLITTER 2 - 160 MT/D
HYDRO 3 300 MT/D SPLITTER 3 - 160 MT/D
TOTAL CAPACITY 680 MT/D SPLITTER 4 350 MT/D
SPLITTER 5 350 MT/D
TOTAL CAPACITY - 1155 MT/D

SWEET WATER SPLIT FATTY ACIDS

FAP 1- 200 - 180 MT/D

FAP 2- 1300 - 250 MT/D
FAP 2- 1400 - 125 MT/D
RESIDUE FAP 3- 3500- 300 MT/D
FAP 3- 3600- 250 MT/D
TOTAL FRACTIONATION CAP. - 1105 MT/D

DISTILLED PRODUCT FRACTIONATED PRODUCT

DKFA
TKFA MEDIUMCHAIN
SHORTCHAIN
THKFA
DCFA CAPROIC LAURIC HEAVYCHAIN
TCFA CAPRILIC MYRISTIC PALMITIC/STEARIC
HCFA CAPRIC OLEIC
30
PROCESS
OVERVIEW
 Table of
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contents
OBJECTIVE
COMPANY BACKGROUND AND OVERVIEW

TRAINING ACTIVITIES
CONTRIBUTIONS
RECOMMENDATIONS
CONCLUSION
OVERVIEW OF PROJECT
QUESTIONS AND ANSWERS
32
DOSH INSPECTION

White Gray Black

33
DOSH INSPECTION

White Gray Black

 Table of
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contents
OBJECTIVE
COMPANY BACKGROUND AND OVERVIEW

TRAINING ACTIVITIES
CONTRIBUTIONS
RECOMMENDATIONS
CONCLUSION
OVERVIEW OF PROJECT
QUESTIONS AND ANSWERS
35
RECOMMENDATIONS

WILMAR NATURAL UNIVERSITY TEKNOLOGI

OLEOCHEMICALS SDN. BHD. PETRONAS (UTP)

The company is recommended to give Continue 7 month student industrial

more opportunities for interns to give internship program for all students in
more responsibilities. UTP.

Person in charge for each discipline

Update information in the Natural
from CSIMAL should update student
Oleochemical web portal to the current
weekly on task required to be
information.
completed.
 Table of
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contents
OBJECTIVE
COMPANY BACKGROUND AND OVERVIEW

TRAINING ACTIVITIES
CONTRIBUTIONS
RECOMMENDATIONS
CONCLUSION
OVERVIEW OF PROJECT
QUESTIONS AND ANSWERS
37

THANK YOU
!

Enhanced the students knowledge and
skills in real workplace.
Gain experiences in real working
environment.
Enhance soft skill.
All objectives of the internship program
were successfully achieved.
38

COMMUNICATION
TIME
MANAGEMENT
INITIATIVE
KNOWLEDGE
 Table of
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contents
OBJECTIVE
COMPANY BACKGROUND AND OVERVIEW

TRAINING ACTIVITIES
CONTRIBUTIONS
RECOMMENDATIONS
CONCLUSION
OVERVIEW OF PROJECT
QUESTIONS AND ANSWERS
40
OVERVIEW OF PROJECT

RSTN PROCESS LITERATURE

How is glycerine produced Compare different other REVIEW
from Refined stearine (RSTN) process taken to produce Write a brief literature
refined glycerine. review on the process
described

ACTIVATED ISSUES IRON LEACHING

Discuss how to prevent
CARBON Discuss issues faced by the leaching into the glycerine
The purpose of activated company concerning during refining and its
carbon and how it works? activated carbon. stability.
 Table of
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contents
OBJECTIVE
COMPANY BACKGROUND AND OVERVIEW

TRAINING ACTIVITIES
CONTRIBUTIONS
RECOMMENDATIONS
CONCLUSION
OVERVIEW OF PROJECT
QUESTIONS AND ANSWERS
42

QUESTIONS AND
ANSWERS
43

THANKS!
THANK YOU FOR LENDING YOUR EARS
AND TIME