Sun flag crack issue

RAW MATERIAL REJECTION DUE TO CRACK

DATE : 28.02.17
Prepared by : Kumar

KOYAMA Precision Works INDIA Pvt Ltd

 SUNFLAG CRACK ISSUE

KOYAMA Precision Works INDIA Pvt Ltd

 SUNFLAG CRACK ISSUE
Crack Rejection After MPI Inspection
Trend shows
1.92 clearly Crack
issue reducing
month wise
,but not
0.6 0.6 nullified, still
we are
receiving crack
parts
Crack Rejection After Final Inspection
1.08
0.9

0.6

0.2

KOYAMA Precision Works INDIA Pvt Ltd

 SUNFLAG CRACK ISSUE
Everyday we are getting Crack NG in MPI Inspection.

Those rejections are not scratches, crack only.(confirmed by MPI

Agency)

These parts are inspected by third party persons arranged by sun

flag.

Severity of crack varying but in-depth cracks still we are

receiving.

If sun flag san doing 200 % rejection how we will receive cracks
after MPI at Koyama.(how it was missed in their MPI Inspection)

If we receive 0 cracks at our end sun flag san can stop doing MPI.

Sun flag san showing only we are receiving scratches in their

analysis report, if so then how cracks we are receiving depth of
3- 5 mm.

KOYAMA Precision Works INDIA Pvt Ltd
 SUNFLAG CRACK ISSUE
CASE 1: 2GS AM ( IYM FBD PART) 20 mm diameter rod (24th Found
crack)

1mm crack opens at centre Zoom & Focused at centre

diameter and protruding
throughout shaft Crack not
stopped at
centre, it
moved down
up to 5 mm
(Depth)and
prolong to
end of the
shaft

KOYAMA Precision Works INDIA Pvt Ltd

 SUNFLAG CRACK ISSUE
CASE 2: 2FS AD( IYM CHN &FBD PART) 22.3 mm diameter rod(25th
found crack)

1mm crack opens at centre

diameter and protruding Zoom & Focused at centre
throughout shaft Crack not
stopped at
centre, it
moved down
up to 3 mm
(Depth)and
prolong to
end of the
shaft

KOYAMA Precision Works INDIA Pvt Ltd

 SUNFLAG CRACK ISSUE
CASE 3:2GS AM ( IYM FBD PART) 20 mm diameter rod (24th
found crack)

Crack not
1.2 mm crack opens at centre stopped at
diameter and protruding centre, it
throughout shaft moved down
up to 5 mm
(Depth)and
prolong to
end of the
shaft

KOYAMA Precision Works INDIA Pvt Ltd