THE SUGAR INDUSTRY

BANDA, MARYBETH HOPE T.

PANDAN, ELLEN JOY P.
DUMAN-AG, SHIELA MAE Q.
BAUTISTA, RAJANE FAITH T.
RICARE, REA D.
MODESTO, JUSTINNE CHLOE CELESTE P.
GUZMAN, SID MAELOU R.
TERO, BIANCA DIANE S.

BS CHEMISTRY 3
MARCH 10, 2015
 Sugar Manufacturing
Process Flow Diagram

Material
Purificati
Preparati Crystallization
on
on

Extracti Sugar Warehousin

on Recovery g
Screeni
ng and Clarificatio
Loading
Treatme n
nt
Material Preparation
ACTIVITY 1: RECEIVING OF RAW MATERIAL

Measures Q1 Q2 Q3 Q4 CCP or
not?
Chemical
Pesticide and yes yes CCP
insecticide residue
Physical
SOIL PARTICLES YES YES CCP
Biological
MICROBES YES YES CCP
Material Preparation
ACTIVITY 2: WASHING OR CLEANING

Measures Q1 Q2 Q3 Q4 CCP or
not?
Chemical
CHLORINE IN YE YES CCP
WATER S
Physical
NA
Biological
MICROBES YE NO YES YES NOT CCP
S
Material Preparation
ACTIVITY 2: CRUSHING

Measur Q1 Q2 Q3 Q4 CCP or
es not?
Chemic
al
IRON YES YES CCP
Physica
l
NA
Biologi
cal
MICROB NO NO NOT CCP
ES
EXTRACTION
ACTIVITY 1: PASS INTO MILLS

Measur Q1 Q2 Q3 Q4 CCP or
es not?
Chemic
al
IRON YES YES CCP
Physica Yes YES CCP
l
PRESSU
RE
Biologi
cal
MICROB NO NO NOT CCP
ES
SCREENING AND TREATMENT
ACTIVITY 1: PASS INTO MILLS

Measur Q1 Q2 Q3 Q4 CCP or
es not?
Chemic
al
USE OF YES YES CCP
LIME
Physica Yes YES CCP
l
pH
Biologi
cal
NA
CLARIFICATION
ACTIVITY 1: HEATED WITH HIGH PRESSURE STEAM

Measur Q1 Q2 Q3 Q4 CCP or
es not?
Chemic
al
NA
Physica Yes YES CCP
l
PRESSU
RE
Biologi
cal
NA
CLARIFICATION
ACTIVITY 2: SETTLING IN CLARIFIERS

Measur Q1 Q2 Q3 Q4 CCP or
es not?
Chemic
al
IRON YES YES CCP
Physica
l
NA
Biologi
cal
NA
SUGAR RECOVERY
ACTIVITY 1: SUBJECTION TO ROTATORY DRUM VACUUM FILTERS

Measur Q1 Q2 Q3 Q4 CCP or
es not?
Chemic
al
IRON YES YES CCP
Physica
l
NA
Biologi
cal
NA
PURIFICATION
ACTIVITY 1: PURIFICATION

Measur Q1 Q2 Q3 Q4 CCP or
es not?
Chemic
al
YES YES CCP
PURIFIE
RS
Physica
l
NA
Biologi
cal
MICROB YES YES CCP
ES
CRYSTALLIZATION
ACTIVITY 1: THE MIXTURE OF THE SYRUP AND WATER IS DUMPED TO
CRYSTALLIZER

Measures Q1 Q2 Q3 Q4 CCP or
not?
Chemical
IRON/LEAD YES YES CCP
Physical
NA
Biological
NA
WAREHOUSING AND LOADING
ACTIVITY 1: THE CRYSTALLIZED SUGAR IS DELIVERED TO THE
WAREHOUSE

Measures Q1 Q2 Q3 Q4 CCP or
not?
Chemical
NA
Physical
NA
Biological
MICROBES YES NO YES NO CCP