Sinamics S120

Automation and Drives
SINAMICS
SINAMICS S120 - News
March 2007
New SINAMICS S120 components from

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Drive Technology e! !
SINAMICS S120
New components
components Basic Line Module (BLM) booksize format
New functions
Basic Line Modules are non-regulated infeed units
STARTER
Planned release and Order Nos. [MLFBs] for the internal air-cooled
version:
20kW (scheduled release 03/2007) 6SL3130-1TE22-0AA0
Planned release and Order Nos. [MLFBs] for the Cold-Plate cooling
version:
03/2007, Page 2
Siemens AG 2006 - We reserve the right to make changes
Basic Line Module (BLM) booksize format

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SINAMICS S120 100mm 150mm 200mm
New components
components Power rating
20kW and 40kW with diodes
100kW with thyristors
New functions
Control/communication 20kW
STARTER
All BLMs will be implemented with 40kW 100kW
DRIVE-CLiQ (ABO).
Chopper
20kW and 40kW integrated
100kW external
Cooling types
Internal air cooling: 20kW ; 40kW ; 100kW
Cold Plate: 20kW ; 40kW ; 100kW
Radio interference suppression and cable lengths

EN61800-3
Cat. C2 Cat. C3 -
> 350 m
Basic Line Filter Reactor 350 m 1000 m
Target: 630 m
BLM 20kW, 40kW
Reactor - - 1000 m
> 350 m
Basic Line Filter Reactor 350 m 1000 m
Target: 630 m
BLM 100 kW
Reactor - 350 m 1000 m
03/2007, Page 3
Basic Line Module (BLM) booksize format

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SINAMICS S120
New components
components
New functions
STARTER
BLM 20kW and 40kW BLM 100kW

with diodes and with thyristors
integrated chopper
03/2007, Page 4
New SINAMICS S120 components from

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SINAMICS S120
New components
components Motor Modules booksize with new gating unit/DRIVE-CLiQ Asic
New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize motor
New functions
modules as hardware basis for the following new functions:
STARTER Safety Integrated extended functions (SS1, SS2, SOS, SLS, SSM)
Edge modulation
Planned release and Order No. [MLFB] for the internal air cooled
versions, external air cooling and Cold-Plate cooling :
3A...200A (scheduled release 03/2007) 6SL312x-xTExx-xAA3
Line Modules booksize with new gating unit/DRIVE-CLiQ-Asic

New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize line
modules (all ABOs on the same hardware basis)
Scheduled release and Order No. [MLFB] for the internal air-cooled
versions, external air cooling and Cold-Plate cooling:
16kW...120kW (scheduled release 03/2007) 6SL313x-xTExx-xAA3
03/2007, Page 5
New SINAMICS S120 components from V2.5

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SINAMICS S120
New components
components Active Interface Module (AIM) booksize format
New functions
Filter / reactor unit for Active Line Modules (ALM) booksize
STARTER
scheduled release and Order Nos. [MLFBs]:

16kW (schedule for V2.6) 6SL3100-0BE21-6AB0
36kW (schedule for V2.6) 6SL3100-0BE23-6AB0
55kW (scheduled release 06/2007) 6SL3100-0BE25-5AB0
03/2007, Page 6
Active Interface Module (AIM) booksize format

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SINAMICS S120 Previously: Line filter included Clean-Power-Filter and HF filter
Cannot be connected to IT line supplies ALM
Line reactor not included in the booksize format WLF
New components
components
Line filter Active Line Module
Switching frequency + EMC C2
HF reactor
New functions T1 D1 T2 D2 T3 D3
HF reactor
STARTER Cd
T4 T5 T6
D4 D5 D6
+ basic interference suppression

New: Active Interface Module to connect the ALM on the line side
Optional line filter to maintain limit value C2 according to EN61800-3
Active Interface Module with the following function units
Line reactor
Switching frequency filter (Clean-Power-Filter)
Basic interference suppression to maintain limit value C3 BLF AIM ALM
Basic Line Filter Active Interface Module Active Line Module

EMV C2 Switching frequency + EMC C3
03/2007, Page 7
Active Interface Module (AIM) booksize format

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SINAMICS S120 200mm
New components
components Supplementary functionality AIM to the HF reactor:
Step-up factor up to 2 (instead of 1.6)
New functions Total cable length up to 1000m (instead of 350m)
using improved damping behavior of the line reactor
STARTER Integrated temperature sensor (protection against
overheating)
Terminals are safe to finger touch (IP20)
Integrated switching frequency filter ("Clean-Power")
Integrated basic interference suppression to maintain 55kW
Category C3
300mm
Additional features:
Compact design using forced ventilation/cooling
Suitable for connection to IT line supplies
=> disconnect the ground connection of the basic
interference suppression
80 / 120 kW
03/2007, Page 8

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SINAMICS S120
New components
components AC Drive chassis units with liquid cooling
Liquid cooling with integrated stainless steel heat exchanger, suitable
New functions
for enclosed (wrt the atmosphere) or open cooling systems
STARTER High power density: For the same electrical data, significantly more
compact when compared to the air-cooled version
Significantly lower noise level with respect to the air-cooled version
Can be mounted on the rear panel either vertically or
horizontally
Scheduled release and Order Nos. [MLFBs]:

210A (scheduled release 05/2007) 6SL3315-1TE32-1AA0
03/2007, Page 9

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SINAMICS S120
New components
components TM54F (Terminal Module Failsafe)
Safety Terminal Module to control Safety Integrated extended functions:
New functions
STO, SBC, SS1, SS2, SOS, SLS, SSM
6SL3055-0AA00-3BA0 (scheduled release 05/2007)
STARTER
CUA32 (Control Unit Adapter for PM340)
Control Unit Adapter (as for CUA31) additionally with onboard
HTL/TTL encoder evaluation to 15-pin Sub-D socket
6SL3040-0PA01-0AA0 (scheduled release 05/2007)
Redesign SMC30 (Sensor Module Cabinet, HTL/TTL and SSI)

Module width reduced from 50mm to 30mm
6SL3055-0AA00-5CA1 ? (scheduled release 05/2007)
Redesign CU310
PMIF connector has been modified =connection CU<>power unit (increased
ruggedness)
Additional KTY84 evaluation on the HTL/TTL encoder evaluation
Equipping possibility for D410
Safety certification (STO, SBC, SS1) only for redesign CU
CU310 DP (scheduled release 05/2007) 6SL3040-0LA00-0AA1
CU310 PN (scheduled release 05/2007) 6SL3040-0LA01-0AA1
03/2007, Page 10
DRIVE-CLiQ encoder (machine encoder)

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SINAMICS S120
New components
components Features
DRIVE-CLiQ integrated in the encoder
New functions SME and SMC not required
IP 67 degree of protection
STARTER
Synchronous flange / clamping flange / hollow shaft
Absolute encoder
Singleturn and multiturn
Resolution, singleturn encoder: 22 bit ST
Resolution, multiturn encoder: 22 bit ST, 12 bit MT
Customer benefits
Cost saving through system cabling
Lower space requirement by eliminating SMC / SME
Scheduled release and Order No. [MLFB]

Scheduled release 05/2007 (with SINAMICS FW V2.5 SP1)
6FX2001-5xDxx-0AA0
03/2007, Page 11
DRIVE-CLiQ encoder (machine encoder)

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SINAMICS S120
New components
components
New functions
STARTER
03/2007, Page 12
New SINAMICS S120 functions from V2.5

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SINAMICS S120
New components Overview (1): Legend:

additional details in this set of overheads
New functions
functions additional details in a separate set of overheads
STARTER
DCC (Drive Control Chart) with graphic interconnection Editor (DCC Editor)
Graphically configurable blocks (logic, arithmetic and closed-loop control functions)
Block types that can be freely instantiated (flexible scope)
Can run on SIMOTION and SINAMICS controllers (DCC SINAMICS, DCC SIMOTION)
EPos expanded functionality:

Traversing blocks / new request: Travel to fixed stop
Traversing blocks / new progress conditions: External block change enable
Position tracking completed for absolute encoders (load gearbox)
Jerk limiting
Set reference point also for intermediate stop (traversing blocks and MDI)
Reversing cam functionality also for reference point approach without reference cams
Automatic speed controller setting for servo (frequency response analysis)

Automatic firmware upgrade/downgrade for DRIVE-CLiQ components
Automatic line frequency detection
Replacing a Sensor Modules for DRIVE-CLiQ motors (when replacing spare part,
empty SMI)
03/2007, Page 13

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SINAMICS S120
New components Overview (2):
New functions
functions
STARTER project is directly saved on the CF card (without a controller on site)
Edge modulation in the vector control type also for booksize units
STARTER (higher output voltages)
Higher output frequencies in the V/f mode e.g. for textile applications
(up to 600Hz)
Evaluation of SSI encoders on AC Drive controller CU310 (onboard interface)
Harmonized sampling times for vector control (250s and 500s)
Support for new motor series/types:

1FT7 (synchronous servomotor)
1FN3 continuous load (linear motor for continuous load operation)
1PL6 (functionally released since V2.1, now available as catalog-listed motor)
03/2007, Page 14

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SINAMICS S120
New components Overview (3):

Safety Integrated extended functions:
New functions
functions
Safety functionality integrated in the drive that can be controlled via Profisafe
(PROFIBUS) or the safety Terminal Module TM54F:
STARTER STO (Safe Torque Off) torque safely turned off (previously SH safe standstill)
SBC (Safe Brake Control)
SS1 (Safe Stop 1) STO after a delay time has expired, zero speed with no torque
SS2 (Safe Stop 2) SOS after a delay time has expired, zero speed with full torque
SOS (Safe Operating Stop) safe operating stop with full torque
SLS (Safely-Limited Speed)
SSM (Safe Speed Monitor) safety-relevant feedback signal of the limited speed
(safety-relevant zero speed detection, (n<nx) at a safety-relevant output)
DC brake for servo and vector control

Increases the braking torque and therefore reduces the braking time by impressing
a DC current into the winding of an induction motor
Simultaneous cyclic operation of PROFIBUS and PROFINET on CU320

PROFIBUS onboard interface on the CU320 and PROFINET Option Board CBE20
PROFIBUS and PROFINET can be assigned cyclic interfaces IF1 and IF2
IF1 has the full functionality: Max. PZD scope, clock-cycle synchronism, safety-relevant
capable (PB), peer-to-peer data transfer (PB)
IF2 has reduced functionality: Lower PZD scope (16 words in the send and receive directions
for DO Servo and Vector), no clock-cycle synchronism, not safety-relevant capable, no peer-to-
peer data transfer, no standard telegram selection via p0922
03/2007, Page 15

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SINAMICS S120
New components Automatic controller setting for servo (frequency response analysis)
New functions
functions Automatic setting of the speed controller and the DSC position controller
(with SCOUT) based on transfer functions in the frequency range.
STARTER
The automatic speed controller setting has the following features:
Control loop identification using FFT analysis
Filters are automatically set in the current setpoint arm e.g. to dampen
resonance effects
Automatic controller setting (gain factor Kp, integral action time Tn)
The automatic controller settings can be checked using the measuring

function.
03/2007, Page 16
Automatic controller setting for servoPREL

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SINAMICS S120
New components
2 3
New functions
functions
STARTER
4 Result
1
Accept, Yes/No
03/2007, Page 17
Automatic controller setting for servoPREL

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SINAMICS S120
New components
New functions
functions
After
STARTER
Before
After
Before
03/2007, Page 18

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SINAMICS S120
New components Automatic firmware upgrade/downgrade for DRIVE-CLiQ

components
New functions
functions
From SINAMICS firmware version 2.5 onwards when booting - DRIVE-
STARTER CLiQ components are automatically upgraded or downgraded to the
status of the component firmware version on the CF card.
Components that cannot be downgraded to the component firmware
version of the CF card (e.g. old firmware on the card and new
components, on which the old firmware cannot be loaded) remain at
their present firmware release.
The firmware version combinations that are therefore obtained will be
system-tested and released.
The status of the upgrade downgrade operation is displayed on the
LEDs of the controller and the LEDs of the components.
Note: In V2.5, after the update has been completed, to accept the
firmware a power off/on must be manually carried-out at the module.
This is displayed in the form of an alarm.
03/2007, Page 19

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SINAMICS S120
New components Automatic firmware upgrade/downgrade for DRIVE-CLiQ

components
New functions
functions
When replacing parts / components, the following rules apply - or are
STARTER obtained:
Parts / components can principally be replaced without STARTER/SCOUT.
This functionality has been available since V2.2 with the factory setting of the
parameters for topology comparison stage (p9906=0 high) and for
component replacement (p9909=1 accept replacement).
Replacing parts / components with CU firmware version <= V2.4:
The user must ensure that the firmware version of the components that will be used
as replacement is higher/the same as the component firmware version on the CF card.
Replacing parts / components with CU firmware version >= V2.5:

The system automatically carries-out an upgrade/downgrade of the DRIVE-CLiQ
components if the firmware version of the components differs from the component
firmware version on the CF card.
03/2007, Page 20

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SINAMICS S120
New components Automatic line supply frequency detection
New functions
functions Previously, it was necessary to enter the rated line frequency (50Hz or
60Hz line supply) when configuring/engineering the infeed unit.
STARTER
Disadvantage: If, for different rated line supply frequencies at the
commissioning and installation location, the parameters for the rated
line supply frequency were not adapted, then after booting, the drive
system output a message.
With SINAMICS FW V2.5 it is not necessary to enter the rated line

frequency. When operation is enabled - the system determines the actual
frequency and sets the rated line supply frequency to 50Hz or 60Hz
corresponding to the parameter.
The system can be operated on either 50Hz or 60Hz line supplies

without any other operator action required (no manual setting).
03/2007, Page 21
Automatic line supply frequency detection

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SINAMICS S120
New components
New functions
functions
STARTER
2.4
V
.5
V2
03/2007, Page 22

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SINAMICS S120
New components Sensor Modules connected to DRIVE-CLiQ motor (SMI):

Part replacement with empty SMI
New functions
functions
SMI data (motor and encoder data) from DRIVE-CLiQ motors can,
STARTER from SINAMICS FW V2.5, be saved on the CF card.
This means that when a defective Sensor Module - connected to a

DRIVE-CLiQ motor has to to be replaced then it can be replaced by
an empty SMI. The system then runs with the SMI data on the CF card.
A replacement part (empty SMIxx) can be used for all DRIVE-CLiQ

motors.
The parameters saved on the CF card can be written to the empty

SMI per parameter or using STARTER.
03/2007, Page 23

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SINAMICS S120
New components Saving a STARTER project directly on the CF card

New functions
functions The STARTER configuration can be saved in the CF-card format:
STARTER Using a write device connected at the PC -> directly to the CF card
On the hard disk
data is saved / archived directly in the CF card format

CF cards can be written to for series machines
changes can be made and then sent on a CF card to the
machine / plant (no STARTER know-how is required on-site)
03/2007, Page 24
Saving STARTER offline project on a CF card

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SINAMICS S120
New components
New functions
functions
STARTER
1
03/2007, Page 25

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SINAMICS S120
New components Edge modulation in the vector control type also for booksize units
New functions
functions
A higher output voltage can be achieved using edge modulation. This means that
the drive converter output voltage can reach the connected line supply voltage
level even when using non-regulated infeed units without step-up controller
STARTER values.
For SINAMICS chassis units, edge modulation has been implemented since FW
V2.3. For the booksize units, the function is enabled with FW V2.5 in conjunction
with the power units with new gating unit Asic (DAC-ABO) (6SL312x-xTExx-xAA3).
For reasons of stability, in practice (steady state), approx. 3% control margin to the
theoretical maximum value of the output voltage is maintained. This means that
the max. output voltage is given by:
0.72 * Vd (with edge modulation)
0.67 * Vd (without edge modulation)
The magnitude of the DC link voltage depends on the Line Module.

For Basic Line Modules and Smart Line Modules the following applies:
Vd = 1.32 ... 1.41 * V line supply
For Active Line Modules the following applies: Vd = 1.5 * V line supply (1.41...2.0)
Note: The servo control type reaches a modulation depth of 0.71 * Vd
03/2007, Page 26

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SINAMICS S120
New components Harmonizing the basis sampling times in the vector control type
The basis sampling time (=current controller clock cycle) in the vector control
New functions
functions type was previously pre-assigned with the following values from the system
depending on the number of drives configured on the CU:
STARTER 250s for 1st and 2nd vector drive on a controller
400s from the 3rd vector drive on a controller
From SINAMICS firmware version 2.5, the basis sampling time from the 3 rd drive
onwards is pre-assigned as 500s on a controller instead of previously 400s.
Reason for the change / advantages:
When connected to a clock-cycle synchronous Profibus (therefore this also involves
SINAMICS_integrated) the basis sampling time must be a multiple of 125s.
The previous sampling time change to 400s meant that the pulse frequency had to be
changed
As a result of the change to the pulse frequency, a sinusoidal filter was no longer able to be
operated
With a basis sampling time of 500s, the pulse frequency remains at 4kHz when using a
sinusoidal filter
250sec 4kHz or 2kHz (depending on f_pulse_rated of the power unit, for
sinusoidal filter always 4kHz)
400sec 2.5kHz or 1.25kHz
500sec 2kHz (4kHz is kept for sinusoidal filter operation, as a multiple
of 2kHz can be set)
When projects are converted, the previous basis sampling time of 400s is kept
however it can always be manually set.
03/2007, Page 27
Additional STARTER functions from V4.1

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SINAMICS S120
New components Functions in the topology view and DRIVE-CLiQ topology rules
The topology view has been expanded by the following functions:
New functions
A DRIVE-CLiQ hub has been inserted
Components and their display (sub-topology) can be activated / deactivated
STARTER
DRIVE-CLiQ topology rules are taken into account for the offline configuration
topologies that can run from the offline configuration
03/2007, Page 28

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SINAMICS S120
New components TM41 screen forms for pulse encoder emulation
New functions
Screen forms to graphically configure the pulse encoder emulation of the
TM41 module
STARTER
03/2007, Page 29

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SINAMICS S120
New components
Interlocking reference quantities and additional parameters
Reference quantities and additional parameters can be blocked so that online
New functions motor and control parameter calculations are not overwritten.
offline parameterized reference parameters, that are not to be set to nominal
STARTER quantities, are kept
offline parameterized parameters e.g. for controller settings or torque limits
are kept
03/2007, Page 30

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SINAMICS S120
New components Measuring function and function generator also for vector
The measuring function and the function generator as commissioning tool are
New functions now available in the vector mode
STARTER
03/2007, Page 31

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SINAMICS S120
New components Screen forms for motor identification also for servo
The screen forms for motor identification (calculation, stationary and rotating
New functions measurement) are now also available in the servo mode
Standard operator control for servo and vector
STARTER
4
03/2007, Page 32
Motion Control
SIMOTION
Many thanks

Sinamics S120

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Automation and Drives

New SINAMICS S120 components from

Basic Line Module (BLM) booksize format

Radio interference suppression and cable lengths

Basic Line Module (BLM) booksize format

BLM 20kW and 40kW BLM 100kW

New SINAMICS S120 components from

Line Modules booksize with new gating unit/DRIVE-CLiQ-Asic

New SINAMICS S120 components from V2.5

scheduled release and Order Nos. [MLFBs]:

Active Interface Module (AIM) booksize format

+ basic interference suppression

Basic Line Filter Active Interface Module Active Line Module

Active Interface Module (AIM) booksize format

New SINAMICS S120 components from V2.5

Scheduled release and Order Nos. [MLFBs]:

New SINAMICS S120 components from V2.5

Redesign SMC30 (Sensor Module Cabinet, HTL/TTL and SSI)

DRIVE-CLiQ encoder (machine encoder)

Scheduled release and Order No. [MLFB]

DRIVE-CLiQ encoder (machine encoder)

New SINAMICS S120 functions from V2.5

New components Overview (1): Legend:

EPos expanded functionality:

Automatic speed controller setting for servo (frequency response analysis)

New SINAMICS S120 functions from V2.5

New components Overview (2):

Evaluation of SSI encoders on AC Drive controller CU310 (onboard interface)

Harmonized sampling times for vector control (250s and 500s)

Support for new motor series/types:

New SINAMICS S120 functions from V2.5

New components Overview (3):

DC brake for servo and vector control

Simultaneous cyclic operation of PROFIBUS and PROFINET on CU320

New SINAMICS S120 functions from V2.5

The automatic controller settings can be checked using the measuring

Automatic controller setting for servoPREL

Automatic controller setting for servoPREL

New SINAMICS S120 functions from V2.5

New components Automatic firmware upgrade/downgrade for DRIVE-CLiQ

New SINAMICS S120 functions from V2.5

New components Automatic firmware upgrade/downgrade for DRIVE-CLiQ

Replacing parts / components with CU firmware version >= V2.5:

New SINAMICS S120 functions from V2.5

New components Automatic line supply frequency detection

With SINAMICS FW V2.5 it is not necessary to enter the rated line

The system can be operated on either 50Hz or 60Hz line supplies

Automatic line supply frequency detection

New SINAMICS S120 functions from V2.5

New components Sensor Modules connected to DRIVE-CLiQ motor (SMI):

This means that when a defective Sensor Module - connected to a

A replacement part (empty SMIxx) can be used for all DRIVE-CLiQ

The parameters saved on the CF card can be written to the empty

New SINAMICS S120 functions from V2.5

New components Saving a STARTER project directly on the CF card

data is saved / archived directly in the CF card format

Saving STARTER offline project on a CF card

New SINAMICS S120 functions from V2.5

The magnitude of the DC link voltage depends on the Line Module.

Note: The servo control type reaches a modulation depth of 0.71 * Vd

New SINAMICS S120 functions from V2.5

Additional STARTER functions from V4.1

Additional STARTER functions from V4.1