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Management
System -01
HSE Overview
Health
Safety
Environment
HSE management system
ZPEB HSE policy and objectives
HSE
Health : means the employees there are not illness and keeping a
perfect mind.Companies seek to conduct their activities in such a way
as to avoid harm to the health of their employees and others, and to
promote, as appropriate, the health of their employees.
Safety : Companies work on the principle that all injuries should
be prevented and actively promote amongst all those associated with
their activities the high standards of safety consciousness and
discipline ,that this principle demands.
Environment : means total of all the kinds of natural resources
effects which effecting human life and production activities,
companies pursue in their operation progressive reduction of
emissions, effluents and discharges of waste materials that are known
to have a negative impact on the environment, with the ultimate aim
of eliminating them
HSE MS
HSE- MS
HSE MS(1) assess health ,safety & environmental
aspects before entering activities,(2) identify
health, safety and environmental hazards in the
drilling operation and (3) provides guidance on
how risks (people are injured, time and money
loss, environment may be damaged) can be
reduced. It is an integrity of organisation,
responsibilities, activities, processes, resources,
related to HSE MS implementation.
Health
Problems:
developing countries: wars, poverty, hunger, ill nutrition, epidemic
diseases .contaminated drinking water
developed countries: pollution ,waste gases,waste water,noise ,
Cardiovascular, cancer ,respiratory disease, diabetes , infectious disease
are the top five killers
Suggestions:Macro:sustainable development
Micro: good living mode
Company Health Management
Oilfield operation
the remoteness of the work area
Severe weather conditions
strenuous work
Key points: make sure employee is fit for his duty, free of
communicable disease(STD,hepatitis) and ensure the emotional and
physical well-being of each worker so that work is conducted in a safe
manner for themselves and their co-workers
Down hole injection Relatively cheap, but Must not contaminate Little liability if
requires appropriate rock usable water aquifers. performed correctly
formations for annular .
injection; more expensive
if dedicated well(s)
required.
Burial May require transport, Must meet chemical Liability may be long
requires monitoring. May and leachate criteria. term if there are
require liner. Must meet aquife subsequent problem
with the liner, etc
Others: e.g., thermal Requires transport; Must meet state/ Little liability apart from
desorption, relatively expensive country legislation and substances like salts
incineration process? Air emissions be approved by local and heavy metals
controls? regulators remaining in the cleaned
material
Safety Data, Jan-Feb,2004
1-2
163795 5.1
21480 , 4.6 66653 770
, 16.2 15.6 ; 93728
17655 , 15.8 7.5
1-2
Total accidents : 163795, down 5.1 compared with year 2003
Total fatality: 21480 ,up 4.6
Fire : 66653, Fatality :770,up 16.2 and 15.6 ,respectively
Traffic : 93728 ,fatality:17655,
Safety---Cost of Accident
Human suffering ,even fatality
Damage to equipment or materials
Weakened morale of uninjured employees
Loss of injured and uninjured employees productive time
Loss of time needed to investigate accident ,change work
plan ,train new employee
Damage to company images
Incidents in selected cost ranges.
incident Extra losses US$
A. $1 - 2.5M 525 834,807,027
B. $2.5 - 5M 313 1,059,207,117
C. $5 - 10M 206 1,406,932,014
D. $10 - 15M 80 948,525,385
E. $15 - 20M 34 591,842,064
F. $20 - 25M 15 332,774,860
G. $25 - 30M 10 268,799,520
H. $30 - 35M 7 217,201,322
I. $35 - 40M 8 298,934,450
J. $40 - 45M 6 243,510,530
K. $45 - 50M 2 97,513,000
L. $50 - 60M 6 325,626,123
M. $60 - 70M 3 187,676,000
O. $80 - 90M 3 243,371,000
Q. $100M+ 6 1,041,461,000
total 1,224 8,098,181,411
A blowout in Indonesia
1.2 Significance of HSE MS
1. Set up HSE MS is the requirement for performing sustainable
development strategic.
Basic cause
Physical/mental probleeem Poor planning/coordination
Lack of knowledge/skill Inadequate instruction procedure
Behavior/attitude Lack of maintenance
Lack of motivation Poor engineering/design
Others Poor standards
Safety Consciousness
Think safe ,work safe
Overconfident
Chance-taking
No injury=no accident
High degree of automation/mechanization=safety
A recent study by Maersk
Hot work,
Confined space entry,
Ground disturbance,
Working in hazardous atmospheres,
Working with radioactive material,
Handling explosives,
Isolating electrical, mechanical or pressure sources via lockout/ tagout.
.
SR-05 , Safe Work Permit-01
Hot work
Safe work permit is required for welding,cutting,burning ,grinding or
other possible sources of ignition conducted within 25m of the well
bore or any other Class I ,Division I locations
1,Test the actuation control to confirm that the energy source has
been disconnected from the equipment to be worked on, place a
padlock on the isolated actuation control to ensure that the equipment
cannot be accidentally energized,
2, Only the responsible worker will hold the key to the padlock,
3,Tag the point of lock-out with a tag identifying the name of
responsible person, time, date and reason for lock-out.
4,The only exception to these lock-out requirements are for qualified
electricians or mechanics who may need to work on energized
equipment during trouble-shooting operations.
SR-05 , Safe Work Permit-05
An explosive atmosphere is an atmosphere containing a flammable gas
or vapour at a concentration between the lower explosive limit (LEL)
and the upper explosive limit (UEL). Regardless, hot work shall be
suspended where the LEL readings exceed 10% in open areas 1% in
confined spaces.
DESCRIPTION OF WORK:
Workplaces, vehicles and buildings shall be kept clean and orderly at all
times;
Spills of oil, grease or water on floors shall be promptly cleaned up;
When the work produces slippery conditions, use mats or other materials to
reduce the slipping hazard;
Materials and supplies shall be stored in an orderly manner to prevent their
falling or spreading;
Do not overload shelves, which may collapse and injure workers;
Clean and return tools to their proper storage location after use;
Floors and platforms shall be kept free of dangerous projections or
obstructions to eliminate tripping and stumbling;
Emergency exits, stairways, aisles and access to storage areas shall be
kept clear at all times;
SR-06, Housekeeping
Housekeeping --- on the rig
11.Put a tool back in the rack when you are through with it.
22.Sweep up or wash off any dirt or mud as soon as you can.
33.Repair those loose steps, rickety handrails and loose walkways.
44.Keep the catline/rope/water hose coiled up when not in use.
55.Do not allow oil to collect on rig floor or in cellar.
66.Keep all trash and miscellaneous parts from under sub-structure.
77.Keep all excess pipes,connections,etc,in a rack,not spread around the rig.
88.Fire extinguish equipment is in the clear and ready for use.
9.Check all safety equipment(hard hats,shoes,goggles,gloves,gas masks,etc) and
see that they are clean and in good condition.
HSE
Management
System -05
SR-07m ,Electrical system
Only authorized persons are permitted to activate, de-activate or
lockout electrical equipment;
In hazardous areas ,the electrical appliance must meet safety
requirement, eg, Explosion-proof.
An electrical lockout procedure shall be followed before any
maintenance or repair work on electrically powered equipment
commences.
The electrical equipment, generators and accommodations must be
properly grounded.
The electric circuit must be equipped with fuse, overload trip
switches ,circuit breakers.
SR-07, Hazardous Zone Classification
Tank area Active mud tank 3m from top and Inside the tank,
sides ,to ground enclosure around tank
level,7.5m from sides
of each tanks
Parking
Park in designated areas,
Apply parking brake when vehicle is left unattended
Special Recommendations:
Operating the vehicle with lights on to increase visibility from both
front and rear in dusty area or on bad weather,
Slow down and proceed with caution, when wildlife is on and/or
beside the roadway.
In areas where security Is a concern:
Travel permit is required.
Night traveling is not allowed .
Escort may be necessary or mandate.
Check in with the dispatcher/site supervisor.
ZHONGYUAN PETROLEUM EXPLORATION BUREA
Approval Signature:
Title: Rig Manager
Date:
Location: TOTAL KH-26
Thank you & Regards
SR-09,Fire Prevention
Be on the alert for conditions that might contribute to a fire and to
remove and report the hazard,
Smoking only where permitted,
Storing hazardous and combustible products correctly,
Make sure the vessels for oxygen/acetylene and lines are of the
right pressure rating and in good conditions,
Oily rags, waste material, paper and other combustible materials
shall be stored in metal containers;
These containers shall be emptied regularly and disposed of in an
approved manner.
Before welding operations or any hot work commence, measures
shall be taken to ensure that ignition of flammable materials or
atmosphere will not occur and that a Safe Work Permit is in effect.
SR-09,Fire Fighting
Fire fighting equipment must be maintained in good working
condition,
All workers shall know the location of fire fighting equipment in their
work areas;
Access to fire fighting equipment must never be blocked ,
Fire Suppression
ERP in place,
Activate the nearest fire alarm, if available, or call for help ,
Use fire extinguishers only if trained and authorized to do so,
Never use water on fixtures that contain live electrical outlets, such
as an electrical breaker panel.
Participate in site specific fire drills,
Report all fire and fire hazards.
31.2 Extinguisher lay out of
camp
PARK AREA
SEN /RECREATION
S15A
S14A
S15B
S14B
BOSS
S10A
S9A
U S10B
S9B
1, Site preparation.
2,size
3,Spotting
4, sewage and waste
5,excavation: need permit-to-work
6,Fire extinguishers and fire drill
7,electrical
8,material storage:
9,warning and notices
10,access and visitor control /safety briefing
HSE BRIEFING
Bridging TOTAL has produced a bridging document that is held by the HSE Advisor, ZPEB
Document office at the Well Site & Contractors. HSE procedures outlined in this document
should be complied with at all times. Be advised that ALL Contractors must comply
with Total HSE procedures and standards at all times.
Field Clinics and The main TOTAL Field clinic is located in the CPU CAMP and is supplied by
Doctors, Medical TOTAL PRODUCTION. A second clinic run by ZPEB is located at the rig site / well
Emergencies location. An ambulance car is based at the rig, well or camp location.
The CPU clinic is equipped to provide proper First Aid for injuries and illnesses.
Medical Sheet for All employees other than TOTAL / ZPEB and AGC will be required to fill in a
new Arrivals Medical Sheet shortly after your arrival. This is confidential and is held by the
TOTAL Doctor. PLEASE advise the crew doctor or the HSE of any specific
health information.
U
Please take time to familiarize yourself with them. A Base Camp Fire Team has been
established, which starts the required response actions in case of fire. However,
everybody who detects a fire has to take immediate action as described in the Base
Camp Fire Plan.
WELL SITE:
All personnel will be briefed by the TOTAL / ZPEB supervisor as to the Fire Procedures &
Regulations at Rig Site / Well Locations.
or it is an emergency.
All drivers receive briefings and written instructions regarding Drivers Procedures And as per the
TOTAL IPEDEX Drivers Rules Document. Senior Staff are to make themselves aware of these
procedures and ensure ALL drivers comply with them.
All personnel are to use the Journey Management file (located in TOTAL HSE Manager and ZPEB
TOOLPUSHER Office) whenever they leave the camp. For journeys other than to or from the Well
Site they are to contact the TOTAL HSE & Security Manager. For longer journeys a Military escort is
/ may be required.
NO Observe ALL NO SMOKING and NO OPEN FIRE,
SMOKING, safety signs.
NO OPEN At the well sites smoking is allowed in designated areas, that
FIRE means, offices and a safe distance (at least 30 meters) away
Precautions from the rig site.
PPE All personnel are responsible for ensuring that they have suitable
PPE for their work. It is the responsibility of their respective
Companies to provide it. Personnel will not be allowed to enter
certain Rig Site / Well Site locations without it.
Explosion All safety precautions when entering areas subject to
Protection explosion hazard are to be strictly followed. Any
directions given by TOTAL Supervisory Staff are to be
adhered to at ALL times.
Permit To Work PTW System is to be followed at all
times. TOTAL Supervisors Staff will issue the PTW
form (after checking with the Senior Total Person on
Site & ONLY after a Gas Test has been performed),
prior to any persons being allowed to start ANY work
whatsoever.
Employees and Supervisors are to ensure that all
equipment used in spaces subject to explosion hazard is
of the appropriate explosion proof type, with the
required certificates and approved safety examinations
tags / sheets in place.
Housekeeping, All persons are obliged to keep their camp, workplace and
ALL personnel.
Briefings at the full safety briefing from their Supervisor when they first
Well Site visit the Site. Covering; Fire fighting equipment lay out,
Aid station.
Location Extreme Sun Radiation is a natural hazard.
Hazards
Protect your skin when if your are sensitive to
sun radiation. Apply sun cream with a high
protective factor. Wear long sleeved shirts as far
as possible. Wear a hat or cap during the hottest
parts of the day and drinks plenty of water.
Kidnapping of As in many other countries, kidnapping of expatriates may take place in Yemen
Expatriates occasionally. To ensure security the Army with approximately 30 Military
Guards is guarding the field locations and roads and provides escorts when
necessary. Furthermore all persons are to adhere strictly to the Journey
Management Procedures.
If you are kidnapped do not resist and comply with the kidnappers
demands.
Never disagree or argue with what they are demanding, (if they are
able to communicate with you).
Accept your situation and be confident that you are not in danger, will
be looked after and released within a short period of time.
The TOTAL Emergency Response Procedures will be implemented
immediately once it is known that a person has been taken hostage.
JOURNEY MANAGEMENT
Due to the risk of vehicle related accidents and the general security situation it is essential that a tight
control be maintained over Journey Management. The security situation will dictate to what extent
security escorts are required, but the location of all individuals needs to be known at all times.
Journey The Journey Management File is located in TOTAL HSE Office at the RIG
Management site. Each individual will be given a numbered disc / tag when he arrives in
the Base Camp and this numbered tag is located on the board.
When personnel leave the Rig / Well Site / Camp Site, they are to ensure they move
their tag from the Rig / Well / Camp Site BEFORE departing to their next location
and place it in the correct position; (that is your next location / destination).
Vehicles are treated in the same way and drivers have been instructed how the
system works. A full explanation of the system will be explained as part of the
Safety & Security briefing
Journeys For most personnel this is the journey that they will make on a
between Base regular basis. The only requirement for these journeys will be for
and Well personnel to move their own tag. In this way all personnel can be
Locations
accounted for throughout the operational area.
Journeys Other If personnel are required to travel to any other area than the Rig /
than To/From Well / Camp Site, they are required to complete a Journey
from Well Management sheet. These are located in the TOTAL HSE Office /
Locations
ZPEB Toolpushers Office, it will be completed either by the Senior
TOTAL Person / HSE Advisor. The office will monitor these
journeys and it is essential that personnel sign the form when they
return to the Base. In this way monitoring of vehicle movements &
personnel can take place and actions taken if vehicles are overdue
due to a breakdown or there is a security incident.
ZPEB Rig 2068
Zhongyuan Drilling Company
Upon arrival all personnel will report to the ZPEB WELLSITE DRILLING OFFICE
Visitors and first time arrivals are required to park their vehicles in the VISITORS PARKING AREA
Safety Inductions and HSE Briefings are MANDITORY prior to START WORK
All personnel are required to obey all DIRECTIONS, SIGNS SIGNALS, and ALARMS
Upon arrival all personnel will report to the ZPEB CATERING OFFICE
Visitors and first time arrivals are required to park their vehicles in the VISITORS PARKING AREA
Safety Inductions and HSE Briefings are MANDITORY prior to residence at this CAMP
All personnel are required to obey all DIRECTIONS, SIGNS SIGNALS, and ALARMS
1, Secure equipment/materials,
2,make moving plan, especially long move.
two points:
1 ,Transport of hazardous materials
a. Must be accompanied by material safety data sheet
b. Container must be properly labeled
c. Must be accompanied by a properly completed
manifest
2,Working around cranes or forklift (see material handling)
2.1 Truck inspection
Truck Safety Pre-move Inspection Procedures
OBSERVATIONS(by Medic):
WHAT TREATMENT WAS GIVEN?
WAS THE PERSON TRASPORTED TO HOSPITAL/CLINIC? YES/NO
RECOMMENDATIONS BY MEDIC:
NAME OF MEDIC:__________________ DATE:__________________
15.Near miss report
Site Near Miss Ref.
ZPEB
INCIDENT REPORT-NEAR MISS No : .............1....
Page 2 of 1
The Company Site Manager or Rep. must complete this page for all incidents reported, no matter how minor.
Cause Factors
Miss: Required: Work Day: Treatment Case: Injury: Production Loss: Damage:
Cause Tree required? Y / N is to be performed by the Investigation Team nominated by the Division Manager.
Signature:
(Site Manager or equivalent)
Distribution :
Page 1 of 1
INCIDENT REPORT
Completed by person who can best describe or who witnessed the incident (Comp. or contractor)
Further recommended actions to prevent recurrence: Further recommended actions to prevent recurrence:
Date : Nov 01
Incident Ref.
No : ........................
INCIDENT REPORT Page 3 of 1
The Company Site Manager or Rep. must complete this page for all incidents reported, no matter how minor.
Cause Factors
Miss: Required: Work Day: Treatment Case: Injury: Production Loss: Damage:
Cause Tree required? Y / N is to be performed by the Investigation Team nominated by the Division Manager.
Signature:
(Site Manager or equivalent)
Distribution :
Severity
Please tick one box in each of the six columns of the matrix to indicate actual and potential severity based on the definitions provided.
Miss: Required: Work Day: Treatment Case: Injury: Production Loss: Damage:
Cause Tree required? Y / N is to be performed by the Investigation Team nominated by the Division Manager.
Signature:
(Site Manager or equivalent)
Distribution :
Date : Nov 01
Incident analysis
report
Incident Ref.
No: ..........................
INCIDENT ANALYSIS REPORT ..
YEMEN
Page 1 / 4
This report must be completed for each incident with a real consequence 3 or a potential consequence 4. In
this case the relevant line manager (the General Manager for any fatal accident), will nominate an investigation
team.
The investigation team leader must complete the first 3 pages of this report.
Description:
Location of incident:
Provide any relevant information in addition to or different from that of the initial report (What was to be done?
What was actually done? Which instruction / procedure/permit was or was not adhered to? )
................................................................................................................................................................................
: ...............................................................................................................................
..................................................................................................................................................................
Issued by DO/S Rev. 0 Date :
Jan. 02
This page must be completed by the investigation team leader.
Incident Ref.
No: .....................
INCIDENT ANALYSIS REPORT .......
YEMEN
Page 2 / 4
Consequences :
Comments: ...........................................................................................................................................................
..
..................................................................................................................................................... .............................
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Comments: ............................................................................................................................................................
Costs induced by the incident: This includes all costs incurred by the Company due to the incident, either direct or indirect, including any
loss of revenue. Costs eventually recovered from insurance companies must not be deducted at this stage.
Comments: ..........................................................................................................................................................
.............
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
.....
Causes :
Cause factors: Do you agree with the cause factors as identified by the Site Representative? If not give reasons:
..................................................................................................................................................................................
..................................................................................................................................................................................
..................................................................................................................................................................................
.................
Issued by DO/S Rev. 02 Date :
Jan. 02
The investigation team leader must complete this page.
Incident Ref.
No: .....................
INCIDENT ANALYSIS REPORT .......
YEMEN
Page 3 / 4
Recommendations:
..................................................................................................................................................................................
........
Comments: ..............................................................................................................................................
..................................................................................................................................................................................
.......................................................................................................................................................................
Name:
Position:
Date:
Signature:
Issued by DO/S Rev. 0 Date :
Jan. 02
The investigation team leader must complete this page.
Incident Ref.
No: .....................
INCIDENT ANALYSIS REPORT .......
YEMEN
Page 4 / 4
The relevant Division Manager and the Head of Safety, Environment and Security must complete this assessment section before being distributed.
Management Assessment:
Following consultation with the relevant parties, list any accepted recommendations as numbered items and
allocate responsibility for actions along with deadline for implementation.
Comments: ..........................................................................................................................................................
.....
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Division Manager : HSE Manager
The Site Representative following the approval of the Preventive Action Plan must complete this section.
Actions / Follow-up:
Actions to be taken as per the Preventive Action Plan: Date of implementation: Signature:
Follow-up Actions:
1. Report to Division Manager and HSE Manager when the actions are three months overdue.
2. Advise Division Manager and HSE Manager when all the actions are complete.
Site Representative:
Name: Position:
Dates: Signature:
The oil and gas operations pose a number of possible emergency scenarios
to take into consideration:
Injury or fatality;
Spill to environment
Blow out;
Pipeline rupture;
Fire or explosion;
Natural disasters(flood,storm);
Transportation of Dangerous Goods incident;
Vehicle accident;
Search and rescue for missing or overdue persons(seismic crew);
Release of toxic gases.
Security problem, including acts of terrorism;
Oilfield Emergency
Target
Asset integrity(key equipment)
Procedure and work instructions(clear and easy to
understand)
Management of change(personnel,equipment/material
,work procedure)
Emergency response plan and drills
6. Implementation and Monitoring