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Form Work.
Curing.
Relative Proportion of
Ingredients by Volume In
Aggregat
Grade of
Cement : Sand : Grade General
e
Concret Fine Coarse We
e 1Cement
: 2 Aggregat
: 4 AggregatM-15 Specify It
e e As
1 : 1.5 : 3 M-20
M 10 1 1: 1 :3 2 6 M-25 1:3:6
M 15 1 2 4 1:2:4
M 20 1 1.5 3 1:1.5:3
IS-456 Recommendations
Avoid confusion. Have one type of mix at a time.
Qty of all ingredients be measured in mass.
Engr in Charge to Chk grading of aggregates as frequently as
possible.
Accuracy of measuring eqpt : (+/-) 2% for cement & (+/-) 3% for
aggregate .
Endeavour to make densest possible mix.
Use bulk densities of aggregates est in adv.
Engr in Charge to ensure exact water cement ratio.
Measure exact moisture content in aggregates.
Vol batching allowed only where weigh batching is impractical.
Prefer RMC.
MIXING
Thorough mixing of the materials is essential
for the production of uniform concrete.
The mixing should ensure that the mass
becomes
Homogeneous.
Uniform in colour.
Consistency.
There are two methods adopted for mixing
concrete:
Machine mixing
Machine Mixing
In normal concrete work, it is the batch mixers that are
used. Batch mixer may be of pan type or drum type.
As per I.S. 17911985 and IS 456
Mix in a mechanical mixer.
Mixer should have water measuring device.
Achieve uniformity in materials, colour and consistency.
Remix if segregation of aggregates takes place.
Mix at least for 02 minutes.
For hydrophobic cements: Engr - in - Charge to decide.
Recommended Dosages of following
Retarders 0.5%
Plasticisers 1%
Mixing Timings
S NO CAPACITY (cu m) TIME ( min)
1 0.8 1
2 1.5 1.25
3 2.3 1.5
4 3.1 1.75
5 3.8 2
6 4.6 2.25
7 7.6 3.25
Hand Mixing
Hand mixing is practised for small scale
unimportant concrete works.
As the mixing cannot be thorough and efficient, it
is desirable to add 10 per cent more cement to
cater for the inferior concrete produced by this
method.
Hand mixing should be done over an impervious
concrete or brick floor of sufficiently large size to
take one bag of cement.
Spread out the measured quantity of coarse
Mech Concrete Mixers
Ready Mixed Concrete
Shrink-mixed concrete.
Mixed partially in a stationary
mixer and completed in a truck
mixer
Truck-mixed concrete.
Mixed completely in a truck
mixer.
Ready Mix Plant
TRANSPORTION
Transport as rapidly as possible.
Prevent segregation, loss of ingredients or
ingress of foreign matter/water.
Maintain workability.
Reduce water loss by evaporation during
summer and heat loss during winters.
PLACING
Basic Requirements for Placing
Concrete
Preserve concrete quality
Water-cement ratio.
Slump.
Air-content.
Homogeneity.
Avoid separation of aggregate and mortar.
Placing
Moisten the subgrade.
Trim the subgrade.
Compact the subgrade.
Choose the right equipment for concreting.
Maintain sufficient placement capacity.
Compact each layer before next is placed.
Avoid excessive horizontal movement.
Timely placement & consolidation prevents flow lines
and cold joints.
Placing
Avoid segregation, displacement of reinforcement
and movement of form work.
Max height of permissible free fall : 1.5 m
Deposit continuously and place as near as possible
in final position.
Avoid re-handling.
Should be placed and compacted well before initial
setting time.
Should be compacted in its final position within 30
minutes of leaving the mixer.
Segregation Control in Filling
Hopper
Segregation Control in Discharge of
Concrete from Hopper
Segregation Control at the End of
Chutes
Placing Concrete from Buggies
Placing Concrete in Deep Walls
Placing Concrete in Deep Walls
Placing Concrete on Sloping
Surface
Donts while Depositing Concrete
Disturb saturated subgrades so bearing capacity is
maintained.
Deposit on frozen subgrade.
Dump in separate piles & then level and work
together.
Deposit in large piles & then move horizontally into
position (These practices result in segregation as
mortar flows ahead of coarser material).
Rate of placement be such that previously placed
concrete sets before the next layer is placed upon it.
COMPACTION
Concrete should be thoroughly compacted and
fully worked around the reinforcement,
embedded fixtures and corners of form work.
Use mech vibrators (IS 2505, IS 2506, IS 2514,
IS 4656).
Avoid over / under vibration.
Design of formwork and disposition of
vibrators requires consideration.
Compaction
Internal Vibration
External Vibration
Placing and
Finishing
Concrete
Compaction
Internal Vibration
Vibrator
1
R
Radius of Action
Systematic Vibration of Each
New Lift
CORRECT
Vertical penetration of a few
inches into previous lift (which
should not have set) of
systematic regular intervals will
give adequate compaction,
INCORRECT
Haphazard random penetration of
the vibrator at all angles and
spacing without sufficient depth
will not assure intimate
Placing and
combination of the two layers
Finishing
Concrete
Placing Concrete in a
Sloping Lift
CORRECT
Start placing at bottom of slope so
that compaction is increased by
weight of newly added concrete.
Vibration consolidates the concrete.
INCORRECT
When placing is begun at top of
slope the upper concrete tends to
pull apart especially when vibrated
below as this starts flow and
removes from concrete above.
External Vibration
Form vibrators.
Vibrating tables.
Surface vibrators.
Vibratory screeds.
Plate vibrators.
Vibratory roller screeds.
Vibratory hand floats or
trowels.
Placing and
Finishing
Concrete
CONCRETE FINISHING
Concrete Finish
Placing and
Finishing
Concrete
Mechanical Screeding
Screeding (Strikeoff)
Vibratory
Screeds
Placing and
Finishing
Concrete
Floating (Power or Hand)
To embed aggregate particles just beneath the surface
To remove slight imperfections, humps, and voids
To compact the mortar at the surface in preparation for
additional finishing operations.
Placing and
Finishing
Concrete
Bullfloating
Placing and
Finishing
Concrete
Darbying
Placing and
Finishing
Concrete
Troweling
Creates smooth, hard,dense surface
Exterior concrete should not be troweled because:
It can lead to a loss of entrained air caused by
overworking the surface
Troweled surfaces can be slippery when wet.
Brooming
Placing and
Finishing
Concrete
Tining
Placing and
Finishing
Concrete
FORM WORK
Well designed.
Strong and Sound.
Good Finish.
Easy to install and remove.
Tight joints.
Safe to use.
Provide access for placing and compacting.
Not outlived its life.
Formwork Stripping Timings (IS 1468
Good Form Work
Good Form Work
Failure of Formwork
Failure of Formwork
Failure of Formwork
Failure of Formwork
Generally some unexpected event causes one member
to fail, then others become overloaded or misaligned
and the entire formwork structure collapses.
Improper stripping and shore removal.
Inadequate cross bracing and horizontal bracing of
shores.
Vibration.
Passing traffic.
Movement of workers & equipment on the formwork .
Effect of vibrating concrete to consolidate.
Failure of Formwork
Strength.
Water tightness.
Abrasion resistance.
Freeze-thaw resistance.
Volume stability.
Effect of Moist Curing
Effect of Curing Temperature on
Strength
Curing Methods
CSA A23.1
Temperature, C
Thickness
of Section, m Minimum Maximum
< 0.3 10 35
0.3-1 10 30
1-2 5 25
>2 5 20
Cold-Weather
Concreting
Effect of Temp on Strength
Development
40
30
20
10
Effect of low Temp on Strength
Development
Effect of F/T on Strength of Concrete
Cold-Weather
Concreting
Max. Permissible Temp. Differential Between Concret
Surface and Ambient Air Wind up to 25 km/hr.
0.3 29 22 19 17 12
0.6 22 18 16 15 12
0.9 18 16 15 14 12
1.2 17 15 14 13 12
1.5 16 14 13 13 12
Checking Fresh Concrete Temperatures
Cold-Weather
Concreting
Cold Weather Concreting Recommendations
7. Control of Curing.
Not so urgent and frequent.
Water temperature : 25 Deg C.
Low pressure wet steam curing , the best method.
8. Removal of Forms.
Keep forms for Longer periods ( Ref Table in IS).
Use of Heated Enclosures/ Chambers and Steam
heating.
HOT WEATHER CONCRETING
Accelerated Setting.
Reduction in Strength.
Increased Tendency to Crack.
Rapid Evaporation of Water During Curing Period.
Difficulty in Control of Air Content in Air Entrained
Concrete.
Measures To Control Concrete Temp
(IS 7861, Part -2)
Formwork / Mould
Cement Slurry Leakages
Honey Combing
Rebar Exposed & Concrete Cover
Concrete Cover Spacing
Proper Covering Block will avoid the Rebar Exposed Defects and Design
Failure
Cold Joints
Top Surface Finish and Defects
Dimensional Deviations & Chip Off
Damages