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CALCULATION
1
Introduction to Units ( Pressure)
PRESSURE CONVERSION
1 Kg / cm = 14 . 223 psi ( Lb / In )
1 Kg / cm = 0 . 9807 Bar.
1 PSI = 0.07031 Kg / cm
1m = 100 cm
1cm = 10 mm
1m = 1000 mm
1in. = 25.4 mm
Introduction to Units ( Temperature)
Temperature unit = Degree Celsius
or
Degree Fahrenheit
C = 5/9(f-32)
AB + BC = AC
PYTHAGORAS PRINCIPLE APPLICATION
Example :
A
5
3
B 4 C
Proof of theory in triangle ABC
AB = 3 , BC = 4 and AC = 5
SO AC = AB + BC
= 3 + 4 = 25
By taking AC = 5 so AC = 25 It means that
LHS = RHS
TRIGONOMETRIC FUNCTIONS
A
Trigonometric functions are used to solve
the problems of different types of triangle.
B C We will see some simple formulas to solve
right angle triangle which we are using in
day to day work.
B C
Adjacent Side
25 mm
We Will Find Value Of By Tangent Formula So ,
25 mm
B 25 mm C
A AB
SIN = OPPOSITE SIDE =
HYPOTENEOUS AC
= 30
OPPOSITE HYPOTENEOUS 50
SIDE
50
= 0.60
30
= InvSINE VALUE OF 0.60
= 36 - 52
B C
ADJACENT SIDE
AREA
Definition : A surface covered by specific
Shape is called area of that shape.
i.e. area of square,circle etc.
L
So If L = 5cm
Then Area = 5 X 5 = 25cm
FIND OUT SIDE OF A TRIANGLE
Example:
A TAN = OPPOSITE SIDE = AB
ADJACENT SIDE BC
TAN 36 = 20
OPPOSITE HYPOTENEOUS
SIDE
BC
20
20 BC = TAN VALUE OF 36
36 20
B C BC = 0.727
?
ADJACENT SIDE
BC = 27. 51 mm
AREA
2. Rectangle: Area Of Rectangle = L X B
B
Where, L = Length
B = Width L
If L= 10 mm, And B = 6 mm
Then, Area = 10 X 6 = 60mm
3. Circle :
Area Of Circle = / 4 x D D
Where D= Diameter Of The Circle
D
AREA
4. Triangle : H
Area Of Triangle = B x H
Where B = Base Of Triangle
B
H = Height Of Triangle
5. Cylinder :
D H
Surface area of Cylinder
=xDxH
Where H = Height Of Cylinder
D = Diameter Of Cylinder
VOLUME
Defination : A space covered by any object is called
volume of that object.
Volume= L X B X H
Where H
B
L = Length
L
B = Width
H = Height
VOLUME
H
3.Prism or Triangle Block :
L
Volume of Triangular Block B
= Cross Section Area of Triangle x Length
Volume = B H X L Where
B = Base of R.A.Triangle
H = Height of R.A.Triangle
L = Length of Prism
VOLUME
4. Cylinder :
Cylinder
Volume= D X H
D
Where : H
D = Diameter Of Cylinder
H = Length Of Cylinder
CG CALCULATION
CG
TAN LINE
m
DIA
Examples :
Rectangular plate
Circular plate
Circular plate with cutout
Circular sector
Shell coursce
Examples :
1. Rectangular plate :
CM
Weight of This Plate 3.5 CM
0
= Volume X Sp.Gravity
10
200 CM
= L X B X H X 7.86gm / CC
Here L = 200cm, B = Width = 100cm And H = Thk = 3.5 cm
So Volume = 200 X 100 X 3.5 cm
= 70000 cm
Now Weight Of Plate = Volume X Sp .Gravity
= 70000 X 7.86 gm/cc
= 550200 gms
= 550.2 kgs
WEIGHT CALCULATION
Examples :
2. CIRCULAR PLATE :
300 cm
Weight= V X Sp. Gravity
Volume V= Cross Section Area X Thk
= D X 4cm Thk = 4cm
= x 300 X 4cm
= 282743.33 cm
So W = V X sp.Gravity
= 282743.33 X 7.86 gms/cc
= 2222362.5738 gms
= 2222.362 kgs
WEIGHT CALCULATION
Examples :
Circular sector : R1
R2
Weight of Circular Plate Sector :
W = Volume X Sp.Gravty. = 120
Now Volume = Cross Sec.Area X Thk
= X ( R1 - R2) X X 2 cm R1 = 400 cm
360 R2 = 350 cm
= X (400 - 350) X 120 X 2 THK = 2cm
360 = 120
= 78539.81 cm
Now Weight = V X Sp .Gravity
= 78539.81 X 7.86 gms/cc
= 617322.95 gms
= 617.323 kgs
WEIGHT CALCULATION
Examples : 0 0 cm
3
Shell :
W = V X Sp.Gravity
V= X ( OD - ID ) X Length 400 cm
Here OD = 400 + 10 = 410cm
ID = 400cm
Length = 300cm
5cm
So V = X ( 410 - 400 ) X 300cm
= 1908517.54cm
Now Weight
W = V X Sp. Gravity
= 1908517.54 X 7.86 = 15000947gms
= 15000.947kgs = @ 15 Ton
WELD METAL WEIGHT CALCULATION
50
4
Now A2 =A3
3
2
A2 = 1/2 x B x h = 0.5 x B x 4.7 cm
Here B= 47 Tan30 =2.713cm
1.Crossection Area Of Joint A2 = 0.5 x 2.713 x 4.7 Cm
A = A1 + A2 + A3 + A4 = 6.38 Cm
A3 = 6.38 Cm
Now A = 1.2 + 6.38 + 6.38 + 0.94 cm
A = 14.9cm A4 =0.2 * 4.7 cm
WELD METAL WEIGHT CALCULATION
For long seam weld weight
= Cross section area x Length of seam x density
= 14.9cm x 100cm x 7.86gm/cm
= 11711.4gms = 11.712kgs for 1 mtr long seam
For circ. seam
= Cross section area x Mean circ. x Density
For Circ. seam having OD = 4000 mm and Thk. = 50 mm
Weld Weight = 14.9cm X 1240.9 cm X 7.86 gms/cc
= 145326gms = 145.326kgs.
TAPER CALCULATIONS
Whenever a Butt joint is to be made between two
plates of different thickness, a taper is generally
provided on thicker plate to avoid mainly stress
concentration.
x
1:3 Taper
40 60
A
ORIENTATION MARKING
Start orientation in following steps.
Measure circumference.
A C B
60 R
Example :
Web segment size - 600
Inside radius R - 4000mm
Sine 30 = CB/4000mm
1/2 chord length CB = 0.5 x 4000mm
= 2000mm
Full chord length = 4000mm
TRIGONOMETRIC FUNCTIONS
N Holes