MANAJEMEN OPERASI LANJUTAN

(Advanced Operations Management)

Adi Djoko Guritno

PROGRAM STUDI ILMU MANAJEMEN

PROGRAM PASCA SARJANA MAGISTER SAINS
UNIVERSITAS GADJAH MADA

Advanced Operation Management - MSi UGM - ADG

 Schedule
No Date * Topics
1 Mon, 29 Aug 2005 Introduction & Context of Operation Management
2 Mon, 05 Sep 2005 Operation Strategy and Competitiveness
3 Mon, 12 Sep 2005 Product Design
4 Mon, 19 Sep 2005 Process Selection
5 Mon, 26 Sep 2005 Quality Control & Improvement
6 Mon, 03 Oct 2005 Location Facilities & Layout
7 Mon, 10 Oct 2005 Aggregate Planning & Inventory
Mid Examination
8 Mon, 31 Oct 2005 Supply Chain Management
9 Mon, 07 Nov 2005 Just In Time **
10 Mon, 14 Nov 2005 TOC / EB
11 Mon, 21 Nov 2005 TBC / LCM
12 Mon, 28 Nov 2005 AM / GM
13 Mon, 05 Des 2005 Big Paper I (OM Research Proposal)
14 Mon, 12 Des 2005 Big Paper II (OM Research Proposal)
Final Examination

* Alternatives ? ** Outline Big Paper

Advanced Operation Management - MSi UGM - ADG

Green Manufacturing

Advanced Operation Management - MSi UGM - ADG

What Is Green Manufacturing?
Green manufacturing is a method for
manufacturing that minimizes waste and pollution.
These goals are often achieved through product
and process design.

Advanced Operation Management - MSi UGM - ADG

 Why Green Manufacturing?
Manufacturers Responsibilities
Where does a manufacturers responsibility end?

What is an acceptable level of toxic emission?

Advanced Operation Management - MSi UGM - ADG

 What is Zero Emission?
Zero Emission
Elimination of all environmentally damaging by
products from the production process.
16% of companies actively pursuing zero emission.

85% of companies are pursuing reduced emission

strategies.

Richard Florida, California

Management, v39, (Fall 1996):80-
Advanced Operation Management - MSi UGM - ADG
105
 Terms to Know
Here are some terms to help you better understand
the idea of green manufacturing:
Product design includes the the definition of the
product architecture and the design, production,
and and testing of a system for production.

Advanced Operation Management - MSi UGM - ADG

 Terms to Know (Continued)
Three life cycle approaches to product design:
Design for reuse refers to designing products
so that they can be used in later generations of
products.
Design for disassembly a method for
developing products so that they can be easily
taken apart.
Design for remanufacture a method for
developing products so that the parts can be
used in other products.
Advanced Operation Management - MSi UGM - ADG
Goal of Green Manufacturing
The purpose is to support future generations by
attaining sustainability by the means of preserving
natural resources.

Advanced Operation Management - MSi UGM - ADG

 Strategic Challenges
Range of coordinated actions
Trade and environment policies (mutually supportive)
Eliminating environmental harmful subsidies
Promoting the transfer of technologies and financial resources
Efficient operation of markets
Achieving greater international cooperation

Advanced Operation Management - MSi UGM - ADG

 Obstacles
Businesses have a responsibility of influence
Prices of raw material and subsidized energy are
essential
Lack of availability and information
High-profile leadership
Training programs need more support
Accessibility to loans from the government
National cleaner production centers need to be
established

Advanced Operation Management - MSi UGM - ADG

 How It Works
1) Rethink product and process technology
2) Explore the market potential
3) Supply goods and services
4) Extend producer responsibility
5) Reduce energy consumption
6) Integrate promotion
7) Incorporate goals
8) Promote development
9) Integrate environmental costs

Advanced Operation Management - MSi UGM - ADG

 Real World Example

The need for fossil fuels has lead to discoveries of

different methods of manufacturing that replace
renewable resources.

Advanced Operation Management - MSi UGM - ADG

 Real World Example
Petroleum.
Fossil fuel base for plastic.
Can be replaced by plants.
Corn can be fermented into
polyhydroxyalkanoates (PHA).
Final product is synthesized biologically
and completely biodegradable.
Fast food and packaging industry use polystyrene
which has similar characteristics as PHA.

Advanced Operation Management - MSi UGM - ADG

Real World Example How It
Works
Corn is grown and harvested
Transported to manufacturing plant
Glucose extracted and fermented
Cells are washed and spun in centrifuge twice
Concentrated and dried into powder

Advanced Operation Management - MSi UGM - ADG

Critical Thinking Exercise
Do you think that this process of turning corn or
plants into other fossil fuels will be beneficial to
the environment in the future?
Why or why not?

Advanced Operation Management - MSi UGM - ADG

 Predictions
Given adequate support, renewable energy technologies can meet
much of the growing demand at prices lower than those usually
forecast for conventional energy. By the middle of the 21st century,
renewable resources of energy could account for 3/5 of the worlds
electricity market and 2/5 of the market for fuels used directly.
Moreover, making a transition to renewable-intensive energy
economy would provide environmental and other benefits not
measure id standard economic accounts.

Advanced Operation Management - MSi UGM - ADG

 Are you an expert on Green
Manufacturing?
What is one of the benefit for green manufacturing?
Green manufacturing includes employees. True or
False. Explain.
Why should your company even think about green
manufacturing?

Advanced Operation Management - MSi UGM - ADG

 Answers for the non-experts.
One of the benefits of green manufacturing would be
reducing cost because in the end the company may not
have to shell out money to remove the waste when
waste has already been eliminated on the first step. (
Zero Emission Strategy )

Advanced Operation Management - MSi UGM - ADG

 Answers for the non-experts.
Employees are included in every step of the green
manufacturing process. In order to have better quality
which is linked to better manufacturing services,
employees must be involved from the designing of the
process to just recycling office materials.

Advanced Operation Management - MSi UGM - ADG

 Answers for the non-expert
A company should consider green manufacturing
because it makes their standards a little higher in quality
than others. Saving cost and increasing production
could also be an incentive for a company to even think
about green manufacturing.

Advanced Operation Management - MSi UGM - ADG

 Summary
Cleaner production is a preventive strategy that aims at
promoting the use and the development of cleaner, processes,
products, and services.
A key to more sustainable development is long-term structural
changes in the way our economies work.

Advanced Operation Management - MSi UGM - ADG