INTRODUCTION

In this project, our task is to designed and fabricated a brake system

to be used in a single seated car.

The brake system should be efficient and easy to maintenance.

The brake system was designed to the possible lowest cost.

 PROJECT OUTCOMES

Able to design braking system for single seated car

Able to identify the main components for the braking system

Able to understand the important criteria in braking system

 FABRICATION PARTS

Bracket

Mounting

Brake pedal

Brake disc holder

 PROBLEMS AND FINDINGS
Difficulty to mount the disc.
-Create the disc holder from aluminium .

Difficulty to locate the calliper mounting.

-Need precisely measured the exact location.
 Difficulty to attach pedal with the master cylinder.
-Modification of push rod to match the fabricated pedal.

Existence of bubbles in the brake line

-Perform bleeding process.
 GANTT CHART
No Year 2017
Month March April May June
Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 Safety Briefing

2 Approval of Design Blueprint

3 Develop project schedule for each

component with time frame and person
in charged

4 Classify components that need to

purchase or fabricate

5 Calculate the cost and set the budget for

the project
6 Fabricate all components based on
detail drawing

7 Conduct components inspection so

that it follows specification

8 Installation of component based on

assembly drawing

9 Test the functionality of the braking

system

10 Presentation with external panel

11 Demonstrating the braking system in

front of user or supervisor

12 Product assessment & performance

test with External Panel

12 Final report
 Complete Assembly of
Pedal Brake
Master Cylinder
Pedal

Switch

Spring
 Complete Assembly of Front Brake

Calliper Brake Disc

Wheel Bearing
Hub

Disc Holder
Complete Assembly of Rear Brake
Brake Disc
Flow Process Disc Holder
Exploded View

Part Pedal
Exploded View

Part Disc
Tested Verified