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Good Practices in Truck Shop of Mine

Maintenance Spence

Mine Maintenance Superintendence


Minera Spence S.A.
Chile
Good Practices in Truck Shop of Mine Maintenance Spence

Vision of Mine Maintenance


Be the cultural referent of the Operational Reliability for BHP
Billiton
Mission of Mine Maintenance
Develop our based activities in a continuous improvement, living
totally the HSEC culture and sustainable increase the operational
reliability of the mine assets of Minera Spence S.A.

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Facilities and Maintenance of
Truck Shop

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Facilities and Maintenance of Truck Shop

Our facilities have a Dining


Room for Operators, Access to Truck Shop and
Mechanics and Administrative Administrative Offices.
personnel.

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Facilities and Maintenance of Truck Shop

The facilities have automatic


systems of gas evacuation, systems
against fire, PVC curtains, among
others

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Facilities and Maintenance of Truck Shop

View of
Administrative
Offices from
inside of Truck
shop

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Facilities and Maintenance of Truck Shop

Regular cleaning of the


floor

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Facilities and Maintenance of Truck Shop

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Facilities and Maintenance of Truck Shop

The components are stored in a


suitable form and are put on an
isolated sector far of the work area
according to HSEC policies.

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Facilities and Maintenance of Truck Shop

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External Facilities

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External Facilities

External Storage
Place of Gets

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External Facilities

Washing Equipment
Facilities

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Lube Truck

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Practices during
Equipment Maintenance

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Practices during Equipment Maintenance

The spills are controlled with


folders maintaining a clean
and ordered work area

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Practices during Equipment Maintenance

We have variety deposits for


waste

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Practices during Equipment Maintenance
They have racks for lubricants, coolant and air
distribution through Wiggins connectors to all
machines.
The used fluids are disposed in specific tanks,
and dedicated canalization is used too.

Each fluid is managed using a pistol.


Each RACK has a tray to contain the probable
leak of fluid from the pistols.

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BBA de Diafragma Aceite Usado
Proyecto: Uso de Mezcla de Aceite Usado + Petrleo para
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Practices during Equipment Maintenance

Each waste oil or other


fluid is disposed in
containers specially
qualified.
Also folders in the floor are
used to control a possible
spill

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Practices during Equipment Maintenance

If a spill happens, there


are systems to isolate
the area.

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Practices during Equipment Maintenance

Maintain the housekeeping of spare parts and accessories to


use in maintenance is very important, allowing the time
optimization

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Practices during Equipment Maintenance

The spare parts are protected and arranged,


avoiding their contamination and that become
an obstacle for the transit in the work area

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Practices during Equipment Maintenance

Once maintenance finished,


the wastes are arranged in
qualified containers.

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Practices during Equipment Maintenance

Once maintenance
finished, tools and
machinery are transferred
to places specially
reserved

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Practices during Equipment Maintenance

The curtains for the access


to facility remain closed
permanently and are only
opened for entrance or exit
of the equipments, avoiding
the dust contamination of
truck shop

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Attitude of the users

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Attitude of the users

Every day to one specific


hour (11: 00 a.m.),
administrative personnel,
supervisors and
mechanics perform a
general cleaning of the
facilities during 15 minutes

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5 STARS Recommendations
Recommendations
Section 2 - Equipment Wash Facility
Keep washed equipment clean as it moves from wash pad to shop
Extend concrete enough on the exit to minimize water splash (causes
mud puddle) to minimize dirt tracking in the shop

Oil and mud separation system from wash water


Add automatic oil skimmer

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Recommendations
Section 2 - Equipment Wash Facility
Housekeeping
Add two (one each side) high pressure water cannons with flexible hose
to enable quicker and easier cleaning

Relocate pressure washer to allow easier access/usage

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Recommendations
Section 3 General Shop Attributes
Concrete apron at shop entrance
Add concrete area between aprons to increase forklift efficiency and
prevent dirt from being disturbed and brought into the shop. This is for
access to the stands and welding gas tanks. Note: Full points awarded

Replace berm with permanent structure in front of gas storage.

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Recommendations
Section 9 Bulk Fluid Storage
Lube Oils filtered going into and coming out of storage tanks
Add filtration for fluids entering bulk tanks to prevent contamination from
delivery source

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Recommendations
Section 10 Fuel Considerations
Clean vehicle fueling ports
Utilize pressure washer (located at the fuel island) to wash filler nozzle
connection on the trucks fuel tank. Ensure protective cap is on before
washing.

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Recommendations
Section 10 Fuel Considerations
Additional Recommendations
Add filtration for fuel entering bulk tanks to prevent contamination from
delivery source
Add 4 micron desiccant breather to fuel truck tank to maintain
cleanliness achieved from the bulk tanks.
Continue investigation of the usage of the off-line filtration of the truck
fuel tanks.

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Recommendations

Section 11 Lube Truck


Clean compartments to transport filters
Maintain clean the lower storage compartments with the rest of the truck.
Note: This standard not scored.

PM on vehicle and compartments


All but 60w oil met oil cleanliness specifications. Investigate why 60w is not
meeting the spec.
Note: 60w oil in shop is meeting cleanliness specification.

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