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Sinoma International Engineering Co., Ltd.

(Nanjing)


Kiln burner

2016.07.22
5000t/d ()
Our kiln burner for 5000t/d (rail type)
My company's 5000 t/d with the burner (rail)
My company's 5000 t/d with the burner (rail)

My company's 5000 t/d with the burner (rail)


5000t/d ()
Our kiln burner for 5000t/d(suspension type)
Contents
1. NC4
General situation of NC type multi-channel kiln burner
2. NC5
Working principle of NC type multi-channel kiln burner
3. NC 10
Performance and structure of NC type multi-channel kiln burner
4. NC18
Operation of NC type multi-channel kiln burner
5. NC() 24
Specification parameter table(typical) of NC type multi-channel kiln burner
6. NC23
Application of NC type multi-channel kiln burner
1 NC
General situation of NC type multi-channel kiln burner


NC

Kiln burner is the key part of combustion system and it affects the system production,
quality, heat consumption and environment. We have developed NC type multi-channel kiln
burner with great speed difference through model research and numerical simulation.
Based on great speed difference and synclastic co-flow principle, the kiln burner can allow
us to adjust the spurting speed and angle of coal, facilitate sufficient mixture of secondary
air and coal and make the temperature of coal rise rapidly to reach burning point and burn
rapidly under negative pressure formed in central area of it.
2 NC
Working principle of NC type multi-channel kiln burner
NC
NC Type multi-channel kiln burner can be divided into two forms three-channel and four-channel.
S2
S2 oil burner for the first ignition is placed in central tube.
2.1 NC
Working principle of NC type three-channel kiln burner
NC1(1)
(10)
(6)

NC type three-channel kiln burner is as shown in figure 1. The primary air is divided into two air flows which enter outer air
channel and inner air channel respectively. Coal conveying channel is between inner and outer air channels. Swirl vane
(Part No.10) mounted at the nozzle of inner air can make the air spurt spirally. Outer air flow and coal air flow are spurting
axially. Coal having spurted is mixed sufficiently with the primary and secondary air and burns. Manual butterfly valves
(Part No.6) with opening indicators are supplied on inner air tube and outer air tube respectively. The proportion of inner
and outer air could be adjusted through changing the opening and at the same time the spurting speed of air flow is also
changed. The outer air spurts axially from the holes arranged in a circle at the nozzle.
2.2 NC
Working principle of NC type four-channel kiln burner
NC2(3)
(11)

(4)
(2)

NC type four-channel kiln burner is as shown in figure 2. The primary air is divided into three air
flows which enter outer air channel, inner air channel and central air channel respectively after
entering air tube (Part No.3). Coal conveying channel is between inner and outer air channels.
Swirl vane (Part No.11) mounted at the nozzle of inner air can make the air spurt spirally. Outer air
flow, coal air flow and central air flow are spurting axially. Coal having spurted is mixed sufficiently
with the primary and secondary air and burns. Manual butterfly valves (Part No.4) with opening
indicators are supplied on inner air tube and outer air tube respectively. The proportion of inner
and outer air could be adjusted through changing the opening and at the same time the spurting
speed of air flow is also changed. Ball valve supplied at the connecting tube of central air(Part
No.2) is used to adjust the central air amount. The outer air and central air spurt axially from the
holes arranged in a circle at each nozzle.
2.3 S2
Working principle of S2 oil burner
S2

The high-pressure oil will make strong rotary movement when it


passes the tangent groove and swirl chamber and spurt through
holes. Under centrifugal force the oil will be pulverized.
3 NC
Performance and structure of NC type multi-channel kiln burner
3.1 NC
Performance of NC type multi-channel kiln burner
7.0 7.5%
The amount of primary air is small. The designed amount of primary air accounts for 7% 7.5% of
calculated air amount.

Complete burning can be achieved because of the sufficient mixture of primary, secondary air and coal.
The heat consumption is lower during normal operation.

The flame shape can be adjusted freely to adapt the calcining of clinker inside the kiln.

It has good adaptability to coal quality and it can be used to burn inferior coal.
3.2 NC

Structure of NC type multi-channel kiln burner


NCNC(1) (2) (3)S2 (4)

NC type multi-channel kiln burner with carriage mainly consists of NC type multi-channel kiln burner(1),
carriage(2), rail(3) and S2 oil burner, etc.
NC,
S234
NC type multi-channel kiln burner is installed on carriage which is driven by motor and moving forwards and
backwards on the corresponding rails. S2 oil burner for the first ignition is placed in central tube. As shown in figure
3 and 4.
3NC ()
Figure 3 shows NC type multi-channel kiln burner with carriage (suspension type).
4NC ()
Figure 4 shows NC type multi-channel kiln burner with carriage (rail type).

Rails shall be provided by civil speciality for NC type multi-channel kiln burner with carriage (rail type).
3.2.1 NC
Structure of NC type three-channel kiln burner
NC1
NC type three-channel kiln burner mainly consists of three channels as shown in figure 1.
(3)()
Channel 1 is the passage of inner air which spurts spirally and there is a swirl vane on the outlet of nozzle.
(4)
Channel 2 is the passage of coal.
(8)()
Channel 3 is the passage of outer air which spurts axially and has a plate at the outlet on which holes are evenly
distributed in a circle.
(7)
An inspection hole with cover is distributed at coal feeding point and the condition of coal inlet would be in sight
when opening the cover of inspection hole (Part No.7).

Special treatment of material at coal inlet and outlet must be carried out to avoid wear.
S2
S2 oil burner for ignition is placed in central tube .
(5)()(9)
The pressure of inner and outer air can be read from pressure gauge (Part No.5). The front section of kiln burner
(the section enters kiln hood and kiln outlet) should be wrapped with castable (Part No.9).
3.2.2 NC
Structure of NC type four-channel kiln burner
NC2
NC type four-channel kiln burner mainly consists of four channels as shown in figure 2.
(1)()
Channel 1 is the passage of central air which spurts axially and has a plate at the outlet on which holes are
evenly distributed in a circle.
(5)()(11)
Channel 2 is the passage of inner air which spurts spirally and there is a swirl vane (Part No.11) on the outlet of
nozzle.
(7)
Channel 3 is the passage of coal.
(8)()
Channel 4 is the passage of outer air which spurts axially and has a plate at the outlet on which holes are evenly
distributed in a circle.
(9)
An inspection hole with cover is distributed at coal feeding point and the condition of coal inlet would be in sight
when opening the cover of inspection hole (Part No.9).

Special treatment of material at coal inlet and outlet must be carried out to avoid wear.
(1)S2(15)
S2 oil burner (Part No.15) for ignition is placed in central tube (Part No.1).
(6)()(10)
The pressure of inner and outer air can be read from pressure gauge (Part No.6). The front section of kiln burner
(the section enters kiln hood and kiln outlet) should be wrapped with castable (Part No.10).
3.2.3 S2
Structure of S2 oil burner
S2

S2 oil burner has simple and compact structure,


strong burning capability and small noise and is
convenient for operation.
3.2.4
The burner installlation requirments
1.
Complete the castable construction according to the requirements of the drawing.
2. 0,0
The burner connects to the walking car and the face locating in the center of the kiln end
face.
3.
Connecting the oil system and pressure testing and washing the pipes.
4.
Connecting with the primary air fan and the pulverized coal pipe.
5.
Venting the pipes use the primary air fan.
6.
Ignition preparation.
4 NC
Operation of NC type multi-channel kiln burner

4.1
Adjustment of flame shape
30%70%







The adjustment of flame shape can be realized by changing the ratio of inner and outer air. The ratio of inner and outer air should be adjusted in the
range of 30% to 70% of primary air.
Short and wide flame could be obtained by increasing inner air and reducing the corresponding outer air at the same time (that is under high spurting
speed of swirl air). The spurting speed of swirl air will be increased with the opening of butterfly valve of inner air increased. On the contrary, the
speed will be reduced.
Long and narrow flame could be obtained by increasing outer air and reducing the corresponding inner air at the same time (that is under high
spurting speed of axial air). The spurting speed of axial air will be increased with the opening of butterfly valve of outer air increased. On the
contrary, the speed will be reduced.
Swirl air is advantageous to obtain stable flame and it not only can improve the mixture of coal and the primary and secondary air, but also can
ensure rapid and efficient burning.
The adjustment of flame shape is not relative to the coal feeding.
Proper adjustment of central air might be carried out according to flame shape.
4.2
Adjustment of kiln burner position
()

The adjustment of the relative position between kiln burner nozzle


and kiln outlet end surface, kiln manhole center (cross section) and
kiln burner in the kiln as well as the swing all could be achieved by
carriage and adjustment installation.
4.3
Ignition
4.3.1
Ignition (normal state)
S2
S2S2

S2S2
500


Use S2 oil burner to ignite coal. Light diesel oil is generally used.
First ignite oil burner. After stable flame of oil burner has got and the temperature inside kiln outlet
has risen to some extent, coal could only be spurted to the kiln with coal amount increased
gradually and with proper inner air conveyed till coal is ignited. When the stable flame of coal is
maintained for some time, stop supplying oil to oil burner and pull oil burner back to a place in the
central tube about 500mm from burner nozzle end surface or pull oil burner all out. Then supply
coal and primary air according to normal operation of kiln.
Inner air is advantageous to obtain stable flame.
Too big outer air is possible to result in extinguishing of flame.
4.3.2
Ignition (hot state)
8001000

When the temperature of kiln lining is within the range of 800 to


1000, the coal powder could be directly spurted to the kiln and the
flame would be formed immediately. If the temperature inside the
kiln is too low, oil burner is still needed for ignition.
4.3.3
Ignition by other methods

The kiln burner can also be ignited by other


methods, for example: filling in firewood for
ignition and cotton yarn immerging oil for ignition,
etc.
6 NC()
Specification parameter table(typical) of NC type multi-channel kiln burner
t/h
S.N. Production capacity The amount of coal Name Drawing No. Coal quality remarks
feeding

1 1000t/d 5 NC-5 NCR289


Precalcining kiln NC-5 three-channel kiln burner with carriage Bituminous coal Suspension type

2 1500t/d 5 NC-5 NCR728


Precalcining kiln NC-5 four-channel kiln burner with carriage Bituminous coal Suspension type

NCR731
Anthracite coal Suspension type
2500t/d NC-7
3 Precalcining kiln 7 NC-7 four-channel kiln burner with carriage
NCR731A
Bituminous coal Suspension type

NC-8 NCR732
8
32000t/dPrecalcining NC-8 four-channel kiln burner with carriage Anthracite coal Suspension type
4 kiln
NC-9 NCR748
9
NC-9 four-channel kiln burner with carriage Bituminous coal Suspension type

5 NC-10 NCR739
4000t/dPrecalcining kiln
10 NC-10 four-channel kiln burner with carriage Anthracite coal Suspension type

NCR704
Bituminous coal Rail type
NC-15
NCR712
NC-15 three-channel kiln burner with carriage
Bituminous coal Suspension type

NCR714
Anthracite coal Rail type
5000t/dPrecalcining kiln
6 15
NCR736
Anthracite coal Rail type

NC-15 NCR737
NC-15 four-channel kiln burner with carriage Bituminous coal Rail type

NCR745
Bituminous coal Suspension type

NC-15 NCR725
NC-15 three-channel kiln burner with carriage Anthracite coal Suspension type

6000t/dPrecalcining kiln
7 15 NCR727
NC-15 Bituminous coal Rail type
NC-15 four-channel kiln burner with carriage
NCR730
Anthracite coal Rail type

8 8000t/dPrecalcining kiln 19 NC-19 NCR746


NC-19 four-channel kiln burner with carriage Bituminous coal Suspension type
7 NC
Application of NC type multi-channel kiln burner

(t/d)
S.N. Project name Capacity Size Quantity

NC-15
1 5000 1
Liaoning tieling tiexing cement co., LTD NC-15 four-channel

NC-15
2 5000 1
Tonglu red lion cement co., LTD NC-15 three-channel

NC-7
3 2500 1
Shangxi ankang jianghua group cement co., LTD NC-7 four-channel

NC-15
4 5000 1
Jidong Heidebao cement co., LTD NC-15 three-channel

NC-7
5 2500 1
Hubei enshi tenglong cement co., LTD NC-7 four-channel

NC-15
6 5000 1
Anhui pearl cement group co., LTD NC-15 three-channel

NC-7
7 2500 1
Fujian cement co., LTD NC-7 four-channel

NC-15
8 5000 2
Sichuan emeishan cement co., LTD. (the second and third phase) NC-15 four-channel

NC-7
9 2500 1
Fenyi conch cement co., LTD NC-7 four-channel

NC-15
10 5000 1
Zhangping red lion cement co., LTD NC-15 three-channel

NC-15
11 5000 1
Chongqing wanzhou kehua cement co., LTD NC-15 three-channel

NC-15
12 5000 1
Hubei zhongxia cement co., LTD NC-15 three-channel

NC-7
13 2500 1
Changde sinoma niuli co., LTD NC-7 four-channel

NC-7
14 2500 1
Sichuan hongya yashen cement co., LTD NC-7 four-channel

NC-15
15 25000 2
Guangxi pingnan huarun cement(the third phase) NC-15 three-channel

NC-15
16 5000 1
Jiang su hantian cement co., LTD NC-15 three-channel

NC-7
17 2500 1
Guizhou kaili ruian building-material cement factory NC-7 four-channel

NC-7
18 2500 1
Yunnan mengzi yinzhou cement co., LTD NC-7 four-channel
NC-7
19 2500 1
Miyi cement factory NC-7 four-channel

NC-15
20 5000 1
Jianglexin road cement Co., Ltd. NC-15 four-channel

NC-7
21 2500 1
Guizhou zunyi saide cement Co., Ltd. NC-7 four-channel

NC-15
22 3200 1
Heibei dingxin cement Co., Ltd. NC-15 four-channel

NC-15
23 5000 1
Fujian honghuo cement Co., Ltd. NC-15 four-channel

NC-15
24 5000 1
Fujian ansha jianfu cement Co., Ltd. NC-15 four-channel

NC-15
25 5000 1
Tongling shangfen cement Co., Ltd.(the third line) NC-15 three-channel

NC-15
26 24500 1
Huarun cement Co., Ltd.(the first phase) NC-15 three-channel

NC-15
27 3200 1
Taiyuan jinyuan cement Co., Ltd. NC-15 four-channel

NC-15
28 5000 1
Dengfen zhonglian dengdian cement Co., Ltd. NC-15 three-channel

NC-15
29 5000 1
Daye cement Co., Ltd. NC-15 four-channel

NC-15
30 5000 1
Beichuan zhonglian cement Co., Ltd. NC-15 four-channel

NC-15
31 5000 1
Yiliang red lion cement Co., Ltd. NC-15 four-channel

NC-7
32 2500 1
Sichuan emei city phosphate fertilizer plant NC-7 four-channel

NC-15
33 5000 1
LinShui red lion cement co., LTD NC-15 four-channel

NC-15
34 5000 1
Jiangxi wangnianqing cement co., LTD NC-15 three-channel

NC-15
35 5000 1
Qianfeng cement co., LTD NC-15 four-channel

NC-15
36 5000 1
Shangxi shifeng cement co., LTD NC-15 three-channel

NC-7
37 2500 1
Gansu xiaheanduo cement co., LTD NC-7 four-channel

NC-15
38 5000 1
Sichuan desheng cement co., LTD NC-15 four-channel
NC-7
39 2500 1
Honghe ZiYan cement co., LTD NC-7 four-channel

NC-15
40 3200 1
Jiangxi hongCheng YuHua cement co., LTD NC-15 four-channel

NC-15
41 5000 2
Sichuan eshen cement co., LTD (the fourth and fifth phase) NC-15 four-channel

NC-15
42 24500 2
Huarun cement co., LTD (Fengkai) NC-15 four-channel

NC-7
43 2500 1
Hami xintianshan cement co., LTD NC-7 four-channel

NC-7
44 2500 1
Hanzhong xixiang naobo cement co., LTD NC-7 four-channel

NC-15
45 5000 1
Yibing ruixing cement co., LTD NC-15 four-channel

NC-15
46 5000 1
Linxiang conch cement co., LTD NC-15 four-channel

NC-15

47 5000 NC-15 three-channel 1
Sichuan lanfeng building-material cement co., LTD

NC-7
48 2500 1
Guizhou kaiyan zijiang cement co., LTD NC-7 four-channel

NC-15
49 5000 1
Huaning shangfeng cement co., LTD NC-15 four-channel

NC-15
50 5000 1
Zhulu yongxin cement co., LTD NC-15 four-channel

NC-7
51 2500 1
Pengshui maotian energy co., LTD NC-7 four-channel

NC-15
52 5000 1
Jiaozuo qianye cement co., LTD NC-15 four-channel

NC-7
53 2500 1
Huangshi feiyun cement co., LTD NC-7 four-channel

NC-10
54 4000 1
Yunnan xingjiang cement co., LTD NC-10 four-channel

NC-15
55 5000 1
Yuzhou jinxin cement co., LTD NC-15 four-channel

NC-7
56 2500 1
Gonghe jinhe cement co., LTD NC-7 four-channel

NC-7
57 2500 1
Yatai tonghua cement co., LTD NC-7 four-channel

NC-15
58 4500 1
Jiangxi south cement co., LTD NC-15 four-channel
NC-15
59 5000 1
Hebei taihang cement co., LTD NC-15 four-channel

60 NC-9 2

5000
Fujian tapai cement co., LTD
NC-15
61 1
NC-15 three-channel

NC-15
62 25000 2
Huarun cement co., LTD (fengkai) NC-15 four-channel

NC-15
63 5000 1
Huarun cement co., LTD (juchuan) NC-15 four-channel

NC-7

64 2500 NC-7 four-channel 1
Qinghai haixi cement co., LTD

NC-15
65 5000 1
Zanhuang jinyu cement co., LTD NC-15 four-channel

NC-15
66 6000 1
Heibei kuangfeng cement co., LTD NC-15 four-channel

NC-7
67 2500 1
Shangdong acang cement co., LTD NC-7 four-channel

NC-15
68 5000 1
Huarun cement co., LTD (yongying) NC-15 three-channel

NC-15
69 5000 1
Huarun cement co., LTD (longyan) NC-15 three-channel

NC-7
70 2500 1
Helongjiang cement co., LTD NC-7 four-channel

NC-15
71 6000 1
Qinghai yanhu haina cement co., LTD NC-15 four-channel

NC-15
72 6000 1
Changning red lion co., LTD NC-15 four-channel

NC-7
73 5000 1
Shangdong shenfeng cement co., LTD (the second line) NC-7 four-channel

NC-15
74 5000 1
Fujian longlin group co., Ltd(the second phase) NC-15 four-channel

NC-8
75 2500 1
Tongchuan shengwei special cement co., LTD NC-8 four-channel

NC-15
76 4000 1
Sichuan xinchuancheng cement co., LTD NC-15 four-channel

NC-15
77 24500 1
Huarun shangsi cement co., LTD (the second phase) NC-15 three-channel

NC-8
78 3500 1
Fujian moucheng co., LTD NC-8 four-channel
NC-15
79 4500 1
Guangxi jinlong building-material co., LTD NC-15 four-channel

NC-15
80 5000 1
Hunan yunfeng cement co., LTD NC-15 four-channel

NC-15
81 5000 1
Sichuan eshen cement co., LTD NC-15 four-channel

NC-7
82 2500 1
Zhengxiang baiqi shuangli co., LTD NC-7 four-channel

NC-15
83 6000 1
Shangxi taida mines co., LTD NC-15 four-channel

Thanks.

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