Beruflich Dokumente
Kultur Dokumente
(Nanjing)
Kiln burner
2016.07.22
5000t/d ()
Our kiln burner for 5000t/d (rail type)
My company's 5000 t/d with the burner (rail)
My company's 5000 t/d with the burner (rail)
NC
Kiln burner is the key part of combustion system and it affects the system production,
quality, heat consumption and environment. We have developed NC type multi-channel kiln
burner with great speed difference through model research and numerical simulation.
Based on great speed difference and synclastic co-flow principle, the kiln burner can allow
us to adjust the spurting speed and angle of coal, facilitate sufficient mixture of secondary
air and coal and make the temperature of coal rise rapidly to reach burning point and burn
rapidly under negative pressure formed in central area of it.
2 NC
Working principle of NC type multi-channel kiln burner
NC
NC Type multi-channel kiln burner can be divided into two forms three-channel and four-channel.
S2
S2 oil burner for the first ignition is placed in central tube.
2.1 NC
Working principle of NC type three-channel kiln burner
NC1(1)
(10)
(6)
NC type three-channel kiln burner is as shown in figure 1. The primary air is divided into two air flows which enter outer air
channel and inner air channel respectively. Coal conveying channel is between inner and outer air channels. Swirl vane
(Part No.10) mounted at the nozzle of inner air can make the air spurt spirally. Outer air flow and coal air flow are spurting
axially. Coal having spurted is mixed sufficiently with the primary and secondary air and burns. Manual butterfly valves
(Part No.6) with opening indicators are supplied on inner air tube and outer air tube respectively. The proportion of inner
and outer air could be adjusted through changing the opening and at the same time the spurting speed of air flow is also
changed. The outer air spurts axially from the holes arranged in a circle at the nozzle.
2.2 NC
Working principle of NC type four-channel kiln burner
NC2(3)
(11)
(4)
(2)
NC type four-channel kiln burner is as shown in figure 2. The primary air is divided into three air
flows which enter outer air channel, inner air channel and central air channel respectively after
entering air tube (Part No.3). Coal conveying channel is between inner and outer air channels.
Swirl vane (Part No.11) mounted at the nozzle of inner air can make the air spurt spirally. Outer air
flow, coal air flow and central air flow are spurting axially. Coal having spurted is mixed sufficiently
with the primary and secondary air and burns. Manual butterfly valves (Part No.4) with opening
indicators are supplied on inner air tube and outer air tube respectively. The proportion of inner
and outer air could be adjusted through changing the opening and at the same time the spurting
speed of air flow is also changed. Ball valve supplied at the connecting tube of central air(Part
No.2) is used to adjust the central air amount. The outer air and central air spurt axially from the
holes arranged in a circle at each nozzle.
2.3 S2
Working principle of S2 oil burner
S2
NC type multi-channel kiln burner with carriage mainly consists of NC type multi-channel kiln burner(1),
carriage(2), rail(3) and S2 oil burner, etc.
NC,
S234
NC type multi-channel kiln burner is installed on carriage which is driven by motor and moving forwards and
backwards on the corresponding rails. S2 oil burner for the first ignition is placed in central tube. As shown in figure
3 and 4.
3NC ()
Figure 3 shows NC type multi-channel kiln burner with carriage (suspension type).
4NC ()
Figure 4 shows NC type multi-channel kiln burner with carriage (rail type).
Rails shall be provided by civil speciality for NC type multi-channel kiln burner with carriage (rail type).
3.2.1 NC
Structure of NC type three-channel kiln burner
NC1
NC type three-channel kiln burner mainly consists of three channels as shown in figure 1.
(3)()
Channel 1 is the passage of inner air which spurts spirally and there is a swirl vane on the outlet of nozzle.
(4)
Channel 2 is the passage of coal.
(8)()
Channel 3 is the passage of outer air which spurts axially and has a plate at the outlet on which holes are evenly
distributed in a circle.
(7)
An inspection hole with cover is distributed at coal feeding point and the condition of coal inlet would be in sight
when opening the cover of inspection hole (Part No.7).
Special treatment of material at coal inlet and outlet must be carried out to avoid wear.
S2
S2 oil burner for ignition is placed in central tube .
(5)()(9)
The pressure of inner and outer air can be read from pressure gauge (Part No.5). The front section of kiln burner
(the section enters kiln hood and kiln outlet) should be wrapped with castable (Part No.9).
3.2.2 NC
Structure of NC type four-channel kiln burner
NC2
NC type four-channel kiln burner mainly consists of four channels as shown in figure 2.
(1)()
Channel 1 is the passage of central air which spurts axially and has a plate at the outlet on which holes are
evenly distributed in a circle.
(5)()(11)
Channel 2 is the passage of inner air which spurts spirally and there is a swirl vane (Part No.11) on the outlet of
nozzle.
(7)
Channel 3 is the passage of coal.
(8)()
Channel 4 is the passage of outer air which spurts axially and has a plate at the outlet on which holes are evenly
distributed in a circle.
(9)
An inspection hole with cover is distributed at coal feeding point and the condition of coal inlet would be in sight
when opening the cover of inspection hole (Part No.9).
Special treatment of material at coal inlet and outlet must be carried out to avoid wear.
(1)S2(15)
S2 oil burner (Part No.15) for ignition is placed in central tube (Part No.1).
(6)()(10)
The pressure of inner and outer air can be read from pressure gauge (Part No.6). The front section of kiln burner
(the section enters kiln hood and kiln outlet) should be wrapped with castable (Part No.10).
3.2.3 S2
Structure of S2 oil burner
S2
4.1
Adjustment of flame shape
30%70%
The adjustment of flame shape can be realized by changing the ratio of inner and outer air. The ratio of inner and outer air should be adjusted in the
range of 30% to 70% of primary air.
Short and wide flame could be obtained by increasing inner air and reducing the corresponding outer air at the same time (that is under high spurting
speed of swirl air). The spurting speed of swirl air will be increased with the opening of butterfly valve of inner air increased. On the contrary, the
speed will be reduced.
Long and narrow flame could be obtained by increasing outer air and reducing the corresponding inner air at the same time (that is under high
spurting speed of axial air). The spurting speed of axial air will be increased with the opening of butterfly valve of outer air increased. On the
contrary, the speed will be reduced.
Swirl air is advantageous to obtain stable flame and it not only can improve the mixture of coal and the primary and secondary air, but also can
ensure rapid and efficient burning.
The adjustment of flame shape is not relative to the coal feeding.
Proper adjustment of central air might be carried out according to flame shape.
4.2
Adjustment of kiln burner position
()
NCR731
Anthracite coal Suspension type
2500t/d NC-7
3 Precalcining kiln 7 NC-7 four-channel kiln burner with carriage
NCR731A
Bituminous coal Suspension type
NC-8 NCR732
8
32000t/dPrecalcining NC-8 four-channel kiln burner with carriage Anthracite coal Suspension type
4 kiln
NC-9 NCR748
9
NC-9 four-channel kiln burner with carriage Bituminous coal Suspension type
5 NC-10 NCR739
4000t/dPrecalcining kiln
10 NC-10 four-channel kiln burner with carriage Anthracite coal Suspension type
NCR704
Bituminous coal Rail type
NC-15
NCR712
NC-15 three-channel kiln burner with carriage
Bituminous coal Suspension type
NCR714
Anthracite coal Rail type
5000t/dPrecalcining kiln
6 15
NCR736
Anthracite coal Rail type
NC-15 NCR737
NC-15 four-channel kiln burner with carriage Bituminous coal Rail type
NCR745
Bituminous coal Suspension type
NC-15 NCR725
NC-15 three-channel kiln burner with carriage Anthracite coal Suspension type
6000t/dPrecalcining kiln
7 15 NCR727
NC-15 Bituminous coal Rail type
NC-15 four-channel kiln burner with carriage
NCR730
Anthracite coal Rail type
(t/d)
S.N. Project name Capacity Size Quantity
NC-15
1 5000 1
Liaoning tieling tiexing cement co., LTD NC-15 four-channel
NC-15
2 5000 1
Tonglu red lion cement co., LTD NC-15 three-channel
NC-7
3 2500 1
Shangxi ankang jianghua group cement co., LTD NC-7 four-channel
NC-15
4 5000 1
Jidong Heidebao cement co., LTD NC-15 three-channel
NC-7
5 2500 1
Hubei enshi tenglong cement co., LTD NC-7 four-channel
NC-15
6 5000 1
Anhui pearl cement group co., LTD NC-15 three-channel
NC-7
7 2500 1
Fujian cement co., LTD NC-7 four-channel
NC-15
8 5000 2
Sichuan emeishan cement co., LTD. (the second and third phase) NC-15 four-channel
NC-7
9 2500 1
Fenyi conch cement co., LTD NC-7 four-channel
NC-15
10 5000 1
Zhangping red lion cement co., LTD NC-15 three-channel
NC-15
11 5000 1
Chongqing wanzhou kehua cement co., LTD NC-15 three-channel
NC-15
12 5000 1
Hubei zhongxia cement co., LTD NC-15 three-channel
NC-7
13 2500 1
Changde sinoma niuli co., LTD NC-7 four-channel
NC-7
14 2500 1
Sichuan hongya yashen cement co., LTD NC-7 four-channel
NC-15
15 25000 2
Guangxi pingnan huarun cement(the third phase) NC-15 three-channel
NC-15
16 5000 1
Jiang su hantian cement co., LTD NC-15 three-channel
NC-7
17 2500 1
Guizhou kaili ruian building-material cement factory NC-7 four-channel
NC-7
18 2500 1
Yunnan mengzi yinzhou cement co., LTD NC-7 four-channel
NC-7
19 2500 1
Miyi cement factory NC-7 four-channel
NC-15
20 5000 1
Jianglexin road cement Co., Ltd. NC-15 four-channel
NC-7
21 2500 1
Guizhou zunyi saide cement Co., Ltd. NC-7 four-channel
NC-15
22 3200 1
Heibei dingxin cement Co., Ltd. NC-15 four-channel
NC-15
23 5000 1
Fujian honghuo cement Co., Ltd. NC-15 four-channel
NC-15
24 5000 1
Fujian ansha jianfu cement Co., Ltd. NC-15 four-channel
NC-15
25 5000 1
Tongling shangfen cement Co., Ltd.(the third line) NC-15 three-channel
NC-15
26 24500 1
Huarun cement Co., Ltd.(the first phase) NC-15 three-channel
NC-15
27 3200 1
Taiyuan jinyuan cement Co., Ltd. NC-15 four-channel
NC-15
28 5000 1
Dengfen zhonglian dengdian cement Co., Ltd. NC-15 three-channel
NC-15
29 5000 1
Daye cement Co., Ltd. NC-15 four-channel
NC-15
30 5000 1
Beichuan zhonglian cement Co., Ltd. NC-15 four-channel
NC-15
31 5000 1
Yiliang red lion cement Co., Ltd. NC-15 four-channel
NC-7
32 2500 1
Sichuan emei city phosphate fertilizer plant NC-7 four-channel
NC-15
33 5000 1
LinShui red lion cement co., LTD NC-15 four-channel
NC-15
34 5000 1
Jiangxi wangnianqing cement co., LTD NC-15 three-channel
NC-15
35 5000 1
Qianfeng cement co., LTD NC-15 four-channel
NC-15
36 5000 1
Shangxi shifeng cement co., LTD NC-15 three-channel
NC-7
37 2500 1
Gansu xiaheanduo cement co., LTD NC-7 four-channel
NC-15
38 5000 1
Sichuan desheng cement co., LTD NC-15 four-channel
NC-7
39 2500 1
Honghe ZiYan cement co., LTD NC-7 four-channel
NC-15
40 3200 1
Jiangxi hongCheng YuHua cement co., LTD NC-15 four-channel
NC-15
41 5000 2
Sichuan eshen cement co., LTD (the fourth and fifth phase) NC-15 four-channel
NC-15
42 24500 2
Huarun cement co., LTD (Fengkai) NC-15 four-channel
NC-7
43 2500 1
Hami xintianshan cement co., LTD NC-7 four-channel
NC-7
44 2500 1
Hanzhong xixiang naobo cement co., LTD NC-7 four-channel
NC-15
45 5000 1
Yibing ruixing cement co., LTD NC-15 four-channel
NC-15
46 5000 1
Linxiang conch cement co., LTD NC-15 four-channel
NC-15
47 5000 NC-15 three-channel 1
Sichuan lanfeng building-material cement co., LTD
NC-7
48 2500 1
Guizhou kaiyan zijiang cement co., LTD NC-7 four-channel
NC-15
49 5000 1
Huaning shangfeng cement co., LTD NC-15 four-channel
NC-15
50 5000 1
Zhulu yongxin cement co., LTD NC-15 four-channel
NC-7
51 2500 1
Pengshui maotian energy co., LTD NC-7 four-channel
NC-15
52 5000 1
Jiaozuo qianye cement co., LTD NC-15 four-channel
NC-7
53 2500 1
Huangshi feiyun cement co., LTD NC-7 four-channel
NC-10
54 4000 1
Yunnan xingjiang cement co., LTD NC-10 four-channel
NC-15
55 5000 1
Yuzhou jinxin cement co., LTD NC-15 four-channel
NC-7
56 2500 1
Gonghe jinhe cement co., LTD NC-7 four-channel
NC-7
57 2500 1
Yatai tonghua cement co., LTD NC-7 four-channel
NC-15
58 4500 1
Jiangxi south cement co., LTD NC-15 four-channel
NC-15
59 5000 1
Hebei taihang cement co., LTD NC-15 four-channel
60 NC-9 2
5000
Fujian tapai cement co., LTD
NC-15
61 1
NC-15 three-channel
NC-15
62 25000 2
Huarun cement co., LTD (fengkai) NC-15 four-channel
NC-15
63 5000 1
Huarun cement co., LTD (juchuan) NC-15 four-channel
NC-7
64 2500 NC-7 four-channel 1
Qinghai haixi cement co., LTD
NC-15
65 5000 1
Zanhuang jinyu cement co., LTD NC-15 four-channel
NC-15
66 6000 1
Heibei kuangfeng cement co., LTD NC-15 four-channel
NC-7
67 2500 1
Shangdong acang cement co., LTD NC-7 four-channel
NC-15
68 5000 1
Huarun cement co., LTD (yongying) NC-15 three-channel
NC-15
69 5000 1
Huarun cement co., LTD (longyan) NC-15 three-channel
NC-7
70 2500 1
Helongjiang cement co., LTD NC-7 four-channel
NC-15
71 6000 1
Qinghai yanhu haina cement co., LTD NC-15 four-channel
NC-15
72 6000 1
Changning red lion co., LTD NC-15 four-channel
NC-7
73 5000 1
Shangdong shenfeng cement co., LTD (the second line) NC-7 four-channel
NC-15
74 5000 1
Fujian longlin group co., Ltd(the second phase) NC-15 four-channel
NC-8
75 2500 1
Tongchuan shengwei special cement co., LTD NC-8 four-channel
NC-15
76 4000 1
Sichuan xinchuancheng cement co., LTD NC-15 four-channel
NC-15
77 24500 1
Huarun shangsi cement co., LTD (the second phase) NC-15 three-channel
NC-8
78 3500 1
Fujian moucheng co., LTD NC-8 four-channel
NC-15
79 4500 1
Guangxi jinlong building-material co., LTD NC-15 four-channel
NC-15
80 5000 1
Hunan yunfeng cement co., LTD NC-15 four-channel
NC-15
81 5000 1
Sichuan eshen cement co., LTD NC-15 four-channel
NC-7
82 2500 1
Zhengxiang baiqi shuangli co., LTD NC-7 four-channel
NC-15
83 6000 1
Shangxi taida mines co., LTD NC-15 four-channel
Thanks.