CONTACT

INFO-

Name- Akhil Maurya

Phone- 7376010337,8200029928

Email- akhilmaurya007@gmail.com

Facebook.com/akhil.maurya1
 Neel Metals Products Ltd.
Vithalapur, Gujarat
(PERFORMANCE EVALUATION )

SUBMITTED TO: SUBMITTED BY:

TOOL ROOM & HR TEAM AKHIL MAURYA
 CONTENTS
Introduction of company.
Briefing of training period.
Induction training.
Tool room department.
Spare management.
Internal training.
Work and improvement.
Learning & skills.
Major achievements.
 INTRODUCTION
Neel Metal Products Ltd. (NMPL) is the fastest growing company of JBM
Group with High-tech plant at vithalapur, Gujarat.
Neel Metal Products Limited engages in the manufacture and sale of
automotive components in India.
Neel-12 has earned a Leading position in the industry with facilities
available in weld shop and paint shop.
Neel-12 is the tier-1 vendor of HMSI 4F, Vithalapur & main supplier of
Frame sub-assembly, Muffler, Handle, Main-Stand, Fork.
Certifications:-
ISO 9001
ISO/TS 16949-2009
OHSAS 18001
 TRAINING PERIOD

Aug16 Sep16 Oct16 Nov16 Dec16 Jan17 Feb17 Mar17 Apr17 May17 Jun17 Jul17

First Quarter Second Quarter Third Quarter Fourth Quarter

Aug16 to Oct16 Nov16 To Jan17 Feb17 to Apr17 May17 to July17

1. Induction Training. 1. Operation of T/R 1. SAP training. 1. Training on time

2. Induction training
. report submission.
3. Initial level technical
. training in tool room.
4. 5-S training.
5. Safety training.
. Machines. 2. Making of Snap gauges. . management.
2. PM of Jig & Fixtures. 3. Spare management. 2. Motivational training.
3. Making drawing of 4. Training on ISO/TS . 3. Manufacturing of a
spares.
. 16949. fixture.
4. Precision work on 5. Fixture breakdown
. surface grinders. handling.
 INDUCTION TRAINING
Two month induction training.

Awareness of the organization and its procedures & policies.

Knowledge of parts manufactured in NMPL.

Induction training includes training in-

Production department
Paint shop department
Quality department
Maintenance department
Tool room department
Ppc/Dispatch department
Store department
NPD
 TOOL ROOM DEPARTMENT
Tool room - A place where tools are kept. Or in a factory, space
where tools are made and repaired for use throughout the company.
 TOOL ROOM ACTIVITY

Line breakdown.

Preventive maintenance.

Spare manufacturing and management.

In-house manufacturing of jig, fixture & die.

Improvement activity.
 SPARE MANAGMENT

Identification of spares.
5-S of spare area.
Weekly spare inventory check sheet.
Drawing of every spare in their respective box.
Identification of critical spare.
Work loading on lathe machine for A-shift & B-shift.
 INTERNAL TRAINING

Training on 5-S.
Training on SAP.
Training on ISO/TS 16949.
Training on time management.
 IMPROVMENT
Grip nut tacking fixture.

Outsourcing cost approx. 30k.

In-house manufacturing cost approx.
Benefit:- 5K.
Net saving 30-5 = 25k.
 IMPROVMENT
Fork U-pipe holder checking gauge.

Compact design.
Easy to do maintenance.
Benefit :- Saved one receiver gauge
approx. 2.5 lakh.
 IMPROVMENT
PUC kzk seat catch pin modified.
BEFORE AFTER

Cost saving approx. 250 per pin.

Benefit:- Monthly saving 32*250 = 8000.
 IMPROVMENT
Fork patch holder pin modified.
BEFORE AFTER

Cost saving approx. 400 per pin.

Benefit :- Monthly cost saving 8*400=
3200.
 LEARNING AND SKILL
PROBLEM SOLVING/CRITICAL THINKING
-Figuring out the actual problem and finding the proper
solution in an organized manner.

TEAMWORK
-Working in team to complete multiple task.

COMMUNICATION/PERSONAL INTERACTIVE
-Dealing with people with different levels of knowledge, background and
experience.

ORGANIZATION / TIME MANAGEMENT

-Prioritizing and organizing all the work to make sure everything
is completed on time.
 MAJOR ACHIEVMENT
Achieved 100% spares.
Saved approx. 30-35k monthly by
reworking and redesigning of old/used
pins & bushes.
No line stoppage due to non-availability
of spares in last 6 months.
Thank you!