ea 4 |IndianOil ABOUT THE COMPANY IndianOil accounts for nearly half of India's petroleum Perce Ween Sean ar cial Reel sr tis (Geena Mime ot ence euurie acl eta) Corporation Ltd., or CPCL), and 71% downstream Peecs loan ake aime aul Cee eee hc ad erie aus with a combined refining capacity of 80.7 MMTPA (Creare ar od oa ar i Me tare Rego country pipeline network, for transportation of crude Meuse niente dct Moet NT ae demand centres, spans over 12,848 km. With a Pele kerl ain aeee MnCl Kell] and petroleum products and 9.5 MMSCMD for gas, this network meets the vital energy needs of the Ce eT tia etal rs) environment-friendly manner. With a portfolio that is Perec coat MWg ers gts Reateuen steal aL pa MOM ree ee ood (0) =m Perea Maer es edt sete ea] Indane LPG have earned the coveted Superbrand Bc litheUNITS AT THE PLANT WORKSHOP eee ed ee Tete TTT Recast tot al aaa tah ev ee cco Tg aT Teg eRe SE Cen lass Fa OT ae STORAGE Cue tiated) Reever OL Oe ea Cc nan a as SMI) Diet aS tats ara) DIESEL HYDRO USS Us Making fuel CMe ut urate? COTS ira entre leastTHE WORKSHOP Seen tae Uee a ene Mean Weer a ele Coinage Responsible for refurbishing and maintenance of the myriad pumps, valves, compressors, etcetera eC UM Me Cea eee RU emer accor NCU Na ie such as large lathes, milling and planing machines, sand blasting chamber, and etcetera SoM as ea Raum ao - Centrifugal pumps (reconditioning of impellers) - Sundyne Pumps (vertically mounted high head low discharge pumps) - Heat Exchangers (retubing and baffle replacement) - Centrifugal Compressor (alignment issues) BAe couse eae eae Ii) Several other jobs were in progress but due to time constraints, everything could not be covered.MECHANICAL SEALS MC mugen Re tee Meron ee Ue Peer it ea a ea Cua Ose ecu es cu Nan a Eitela ec lelele- ce RU) ole R OMe (re R Mee eS MCD ECs ee CCR a CU om URE MiReM sienna | eT neue e ne cuir eee NAM Reece enue reas a rotating part. The casing has high pressure fluid (in this case, fuel oil or crude) inside it which may aurea rc inure Mn area Re Ci h ere mn Rn oa Re ena ur eee Rr AT Meir Aca Peesn a eels eRe Ce eR meee RCA Remo oi en i ctam Dore nee ee ennai Tu eeu ara et allowing the high pressure fluid inside the casing to escape through the shaft clearance.MECHANICAL SE NeeIeUe Ices Rone etna eeu R eset es Biome B te Bree ore LRU ecco Ue fluid being pumped. A small amount of fluid is bled from the pumping chamber for this purpose. After the rotating face, there is a chamber called the barrier fluid chamber, in which a barrier fluid, e.g. water is circulated at a een emu Eu Mu sen woe u Se cesT menses PU Seer een meet Wire soa taker Ue tare Rn ae Ue Reon nC) the control room's PLC panel. Subsequent action is taken. Pel MUL) See Mens Meni et RUS AIn Moat Picts tel sti Un Cemeteries ec etc cn recent Cue) Ciera et selec sole maintained. This considerably increases the safety parameters Rec! of the system. However, as it happens, during our visit to the ene Renta Rec ccEEE MECHANICAL SEALS © Set screw © Shaft packing (O-ring) © Rotary ring (Rotary back metal) © Sliding surface (Seal face) A Sliding surface (Seal face) 4 Loose ring(Seal back metal) A Loose packing (O-ring) Di Retainer A Collar Gi Spring retainer Gi set pin A Spring Di Seal cover Note: © : Rotary parts A: Loose parts Di Fixed partsTURBINE AS A PRIME MOVER Several rotating equipment throughout the plant utilise turbines as their prime mover. This is due to some very specific reasons which we were told about during our plant visit. The reasons are tabulated as follows: 1. The Captive Power Plant present in the plant comprises four partially condensing A CUlas) a SMR ACUI teUM eS Core MELLO a MOU leo oes OMCs and is under pressure. This waste steam is cycled throughout the plant to run LP turbines MS er nme enuNe cM in mec e 2. Waste steam pressure is a low grade energy, since it cannot be converted into as many forms of energy as, say, electrical energy, which is a high grade energy, can be converted Lomas LaMe coe Mee mee MUO MM LOL MUM CeUme cM aeey MUU MIMI Lome (01618 business sense to run pumps, blowers, etc. using steam energy, besides, it improves iio lavae mee uleTURBINE AS A PRIME MOVER 3. Turbines offer better and cheaper control, varying the rate of steam flow can vary the turbine speed, besides, depending on the turbine material limits, the running speed can be very high. Motors on the other hand can only run upto a maximum synchronous speed ((120 x f)/P). Also, motors require extremely costly VVVF drives for control, thus turbines PCCM: MUO CML TOM) SU Mole ersThe name Sundyne Pump is a misnomer just as CSM Nae M toler NVR Sundyne Pumps are special pumps that are designed to be operated at very high speeds. Se tse mete aetrutet Mart vertical configuration. SIT ues Seu hcute Mei We seer a tlio increases the rotation speed of the pump impeller to about 5 times that of motor speed. The approximate speed of operation of the pump is around 22000 RPM MMMM CHeM IM 0a) RCL ROLL eo|6 ay struck by the impeller and is forced out of the hut ieife(2 Sundyne centrifugal pumps and compressors are traditionally utilized for processes requiring high head (pumps: 6,300 ft-1,921m), and low-flow pumps: 1,100 gpm or 50 TeiD)STEAM JET EJECTORS Supersonic Steam Jet Ejectors FC meee Nate R ROP LLT Ley) pM Ola ce (a eM Cain BeSceUncMeseaite ly Totes CoM (COU eM (Laet( (om The reducer increases the velocity of the steam jet to supersonic speeds, a sonic Tel Telomere) (Ue oe aN Esse acto RutS ee aired elie At such high speeds, the ftom CoO eee) (er- Nae this causing a suction effect at Faw ogeceen Ue Nn eeSTEAM JET EJECTORS Steam is called the motive fluid here. The suction effect causes the process fluid which in this case are onan Percoll eR OM eC N oc aC) the mixing chamber, the mixture then TENOR UO Mycol OT Colle Seer entre Cd Cee iMod it mur) This mixture is passed through a condenser, where the steam is removed from the mixture and a clean fraction is produced.STEAM JET EJECTORS Dye ale eM O Mev etc M UL ltcd could be multiple stages of ejectors, like the setup shown alongside. Pee Ue RTS ire POR ACU ea) PEW Uaoa uA One M ile eM eN ge) Cracker (OHCU) Unit and it was fitted Manure Reece Sse which the first stage was supersonic. 2nd Stage Ejector NozzleTHANK YOU