WELCOME to Unit 7&8

Coal Fire Power Plant

PAITON PRIVATE POWER PHASE I

SEPTEMBER 2004
Unit 1 & 2 (PLN) Capacity 2 x 400 MW PAITON COMPLEX Unit 3/4 Capacity 1 x 800 MW

Unit 5 & 6 (Jawa Power) Capacity 2 x 600 MW

Unit 7 & 8 (Paiton Energy) Capacity 2 x 615 MW

Coal Handling plant Capacity 750,000 mTons

General Information
Coal Fire Power Plant
Paiton Private Power Phase I
Unit 7 & 8
Location :
Village : Bhinor
Sub District : Paiton
District : Probolinggo
Province : East Java

Owner :
Name : PT. Paiton Energy
Status & Activity : Foreign Investment
2 x 615 MW Coal Fire Power Plant
Address : Jl. K.H. Mas Mansyur Kav. 126 Jakarta
PT. Paiton Energy Share Holder :

- Edison Mission Energy 40 %

- Mitsui Corp.(Japan) 32.5 %
- General Electric 12.5 %
- Batu Hitam Perkasa 15 %

Coal Fire Power Plant Paiton

supply electricity to all Jawa-
Bali, total = 3.200 MW
 Fuel / Coal Supply Condition
Kalimantan Island - Adaro Coal Paiton 7&8
Kalimantan
Pulat Laut Coal silo Boiler
Truck transport IBT yard furnace
unloading
40-80 ton Kelanis
capacity
Tutupan Loading coal
Mine mill
Ship 47.000 mTon
Capacity

Tongkang 8.000 mTon

Capacity
stockpile Stockpile 750,000 mT

Ocean
BHP-Kalimantan island Paiton PLTU
 Basic Operation of Coal Fire Power Plant

Water

Coal Electricity
Coal Fire Power Plant Phase I Unit 7&8 Specification
Steam Generator System (1 per Unit)
Type
Environment
Drum Operating Pressure
Superheated Steam Flow
Superheated Steam Pressure
Superheated Steam Temp/Reheat
Feedwater Inlet Temp
Coal Storage Silos
Coal Silo Capacity
Coal Mills / Feeders
Coal Mill Capacity
Coal Burn Rate
Ignition Fuel
Air Preheaters
Forced Draft Fans
Induced Draft Fans
Primary Air Fans
Burner System
Boiler Efficiency
Bottom Ash Silo Storage Capacity
Balanced Draft, Pulverized Coal-Fired
Outdoor
190 bar; (2,750 psig)
2,290 tph; (5,064 klbs/hr)
180 bar; (2,620 psig)
540C/540C; (1005/1005F)
281C; (538F)
6 Each (600 ton capacity each)
8 hours at MCR
5 Primary and 1 spare
77 tonnes/hour per Mill normal rate
330 tph @ Boiler MCR (715 GMW)
No. 2 Fuel Oil
1 Primary and 2 Secondary
2 x 50% Axial Type
2 x 50% Axial Type
2 x 50% Centrifugal Type
24 Low NOx Burners; Tilting Tangential Firing
86.15 %
36 hours at MCR
Coal Fire Power Plant Phase I Unit 7&8
Specification (Cont.)
Land Occupied : 84 hectares
Power Plant Capacity : 2 X 615 MW
Coal Consumption Per Year : 4.3 million tones 2 units
Combustion Coal : Using Drum Type
Steam Generators
Operation : 24 hours per day
with up to 40 days
scheduled outage each
year
Operational Contract : 40 years
Boiler Components
ECONOMIZER FEEDER
STEAM DRUM HEA IGNITOR
DOWNCOMER CCOFA
BOILER WATER CIRCULATING PUMP ( BWCP ) SOFA
LOWER WATER WALL INLET DRUM TILT DRIVE MAIN WINDBOX
FURNACE WALL TUBE TILT DRIVE SOFA WINDBOX
RAISER TUBE YAW ADJUSTMENT
SUPERHEATER TUBE AIR FLOW CONTROL
DESUPERHEATER FUEL AIR DAMPERS
REHEATER AUXILIARY AIR DAMPERS
FORCED DRAFT (FD) FAN TILT CONTROL
INDUCED DRAFT (ID) FAN FLAME SCANNER
AIR HEATERS SOOT BLOWER
PRIMARY AIR (PA) FAN SAFETY VALVE
SEAL AIR BOOSTER FANS ELECTROMATIC RELIEF VALVE ( ERV )
AIR FILTERS PYIRITE COLLECTION HOPPER
SCANNER AIR BOOSTER FAN SUBMERGED SCRAPER CHAIN CONVEYOR
FLAME FRONT CONTROL CLINKER GRINDER
FLAME FRONT CONTROL NOZZLE TIPS SCREW CONVEYOR
OIL GUN BELT CONVEYOR
PULVERIZER ASH DISPOSAL SILO
WINDBOX FURNACE SAFEGUARD SUPERVISORY SYSTEM ( FSSS )
 Flow Diagram
Coal Fire Power Plant Phase I Unit 7&8
Steam

To Distribution

Steam
Pump

Generator
Cooling Water

Condenser Turbine Transformer

To Seawater Scrubber

Make-up Water

Electrostatic Precipitators
Intake Discharge
Canal Canal

Steam ID Fan
Pump Water Treatment Generators
Plant Fly Ash Absorber
Chimney
Service Water

Storage Silos
RO Pre-Treatment Filters Air Blower
FD Fan
Pump
Bottom Ash
From Condenser

Seawater Scrubber

Coal Stockpile Ash Disposal Area

To Discharge Canal
 WATER & AIR CYCLE
Steam Drum

Condenser

Blowdown HP Turbine IP Turbine LP Turbine

Boiler Deaerator
Condensate
Extraction pump

Condensate
LP Heaters Polisher Plant
HP Heaters

Condensate Tank

Make up treatment system

SWRO ~~ Demin Water

 Coal Fire Power Plant Paiton Unit 7 & 8 Flow Diagram
To PLN Distribution Jawa-Bali system

Condenser Generator

Turbine Transformer
Boiler
Make-up Water
ESP

Intake Discharge
Canal Canal
Absorber Chimney
Fly Ash

Bottom Ash

Coal Stockpile
 Coal Handling Process

Dock Mobile Dust Suppression

Hopper Stacker water spray

Dust
Suppression
Transfer House

Crusher
Stacker water spray

Stacker
Dust Suppression Reclaimer

Dust Collector Dust Collector

Transfer House

Boiler Coal Silo (5 off)

Coal Mills (PULVELIZER) and FEEDER
Pulverizer: Grind the coal to a fine powder before transferring to
the boiler (Furnace).

Feeder: Regulation the flow of coal to the Pulverizer

 Diagram of Water Treatment Plant
PRE-TREATMENT
Ferric Chloride

Sea Water Intake Canal

Mixing Tank Polishing Filter
Infilter DAF

Service & Potable Water Use SW Reverse Osmosis Cartridge Filter

Chemical Make-up

Potable Water Storage Tank Reject to Discharge Canal

Demin Plant Make-up

Demin Reverse Osmosis Make-up

water to Boiler
Cartridge Filter Resin

Reject to filtered Permeate Storage Tank Mixed Bed Polishers Condensate Storage Tank
water tank
 Diagram of Waste Water Treatment Installation

Caustic Soda Ferric Sulfate Liquid Polymer Sulfide

Inlet

pH Adjustment Flocculation Sulfide Reaction

Tank tank
Aeration tank

Air Blower
Polymer
Sludge Lamella Clarifier/
Thickener
Sludge Pump
Air
pump Blower
Sulfuric Acid

Equalization basin Gravity Filter

Belt Press
Sludge Filtrate Return
Effluent
Sludge Holding waste water
to the
Tank
Sludge Cake

Discharge
pH Trim Canal

To Ash Disposal Area

Ash Management

Coal Consumption : 4.3 Million ton/year

Ash Production : 180 ton/day
: 68,000 ton/year
Ash Disposal Area
Total Area : 27,810 m2
Total Area future : 86,333 m2
(for 30 years power plant life time)
Height : 20 m
Ash Disposal Area Design : According to the regulation of
Chief of BAPEDAL decision
No : 04/BAPEDAL/09/1995
Ash Management System

Ash Management System consist of:

Bottom Ash Handling System
Fly Ash Handling System
Ash Disposal System
Ash Disposal Area

This system complete with hopper, conveyor, crusher,

stacker and other heavy equipment
Ash Disposal Area

According to Chief of BAPEDAL decision No :

04/BAPEDAL/09/1995 Ash Disposal area for B3 waste
(ash from coal fire power plant is a B3 waste) need to
have :
Basic Layer System which is consist of clay, HDPE,
Geonet, Geotextile Filter, clay layer leach collecting
and covering material with the size of 20-30%
Closing Layer System consist of clay, HDPE, Geonet,
Geotextile Filter, material layer with the size of 20-
30% covering a plant.
Well for leaching collection
Well to monitored the ground water
Ash Disposal Area (Cont.)

Declivity of the ash pile is plan for 45 0.

Rain water in ash disposal area will be collect in the ash
disposal run of pond then transfer and process in the waste
water treatment plant.

To decrease the air pollution because of the ash particle at

the ash disposal area, besides solid the ash, ash disposal
surface has to be wet by water spray. Other alternative is
by covering with plastic (dry system).
 Ash Collection and Disposal System
Steam Generator U8

Electrostatic Precipitator U8

Chimney

Water Pneumatic Ash

U7 Conveying System U7
SS Chain Conveyor
Crossover
Tie
Fly Ash
Storage
Silos
Common Bottom Ash 1020 m3 each
Storage Silo
207 m3
Water Fly Ash
Water
120 t/hr Conditioner
Ash
Tubular Conveyor
Disposal
Area
PAITON UNIT 7 & 8 ASH DISPOSAL

CAPPING INER
VEGETATION
600 mm GENERAL FILL MATERIAL

SYSTEM
GEOTEXTILE
GEONET
HDPE LAYER
600 mm CLAY LINER
150 mm GENERAL FILL MATERIAL

ASH

300 mm GENERAL FILL MATERIAL

GEOTEXTILE
300 mm SAND
GEOTEXTILE

LOWER LINER
300 mm CLAY LINER

SYSTEM
HDPE LAYER
GEONET
1000 mm CLAY LINER

SUB BASE
Mission & Vision

 EMOMI provides the highest quality

operations and maintenance services
in the independent power industry
(IPP).
 We continuously improve the quality of
everything we do, completely and
cost-effectively satisfy all of our
customers, and provide fulfilling career
opportunities for our employees
Thank You - Terima kasih

Now we are going for Plant Tour